Cabinet Air Duct Layout for Opposite-Side Cooling Flow

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Solution Overview

Problem

Conventional cabinet air ducts with air inlets and outlets on the same side wall suffer from reduced heat dissipation due to potential short-circuiting, which interferes with the effective exchange of cold and hot air.

Innovation Solution

The design features an air duct with an air inlet on one side surface and an air outlet on an opposite side surface of the cabinet, along with separate cavities isolated by a heat conducting plate, and includes fans positioned upstream and downstream from heating devices to enhance airflow and sealing structures to prevent interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the air inlet and air outlet are arranged on the same side wall of the cabinet, then the device complexity is reduced, but the heat dissipation effect deteriorates due to air short-circuiting

Engineering Contradiction:
Improveair duct structureVSAvoidheat dissipation effect
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The patent transitions from a two-dimensional arrangement (inlet and outlet on the same side wall) to a three-dimensional spatial arrangement (inlet on one side surface, outlet on the opposite side surface). This dimensional change eliminates the air short-circuiting problem by creating a longer, more effective airflow path through the cabinet interior, thereby improving heat dissipation without significantly increasing structural complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of manufacture

If the air inlet is positioned at the bottom and air outlet at the top of the same side wall, then the manufacturing is simplified, but hot air interferes with cold air entry reducing cooling efficiency

Engineering Contradiction:
Improveair duct arrangementVSAvoidcooling efficiency
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The patent extracts the air inlet and air outlet from the same side wall location and separates them onto opposite side surfaces of the cabinet. This spatial separation prevents hot air discharged from the outlet from interfering with cold air entering through the inlet, thereby improving cooling efficiency while maintaining manufacturing simplicity through the symmetrical opposite-side arrangement.

Inventive Principle:
Principle #2Taking out (Extraction)

3Loss of energy

If a fan is installed inside the air duct to enhance airflow, then the heat dissipation is improved, but the device complexity and energy consumption increase

Engineering Contradiction:
Improveheat dissipation efficiencyVSAvoidfan energy consumption
Core Design Contradiction:
Loss of energyVSUse of energy by moving object

Solution Approach 1:

The patent designs the air duct system to utilize natural convection currents created by temperature differences between hot and cold air. The opposite-side arrangement of inlet and outlet facilitates this natural airflow pattern, allowing the system to achieve effective heat dissipation without requiring additional energy-consuming fans or active airflow generation devices.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves heat dissipation by preventing hot air from interfering with cold air entry, resulting in enhanced cooling efficiency and reduced short-circuiting, thus effectively managing heat dissipation in cabinet air ducts.

Implementation Method 1

the first cavity and the second cavity are isolated by a heat conducting plate

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Implementation Method 2

A fan is provided inside the air duct of the cabinet to realize flowing of the air

Methodology Applied
Scientific EffectForced convection: Forced Convection

Data Source

PatentUS11871548B2Cabinet air duct, cabinet assembly and photovoltaic inverter
Publication Date: 2024.01.09 SUNGROW POWER SUPPLY CO LTD
  • US11871548B2 patent drawing
  • US11871548B2 patent drawing
  • US11871548B2 patent drawing

AI summary

A cabinet air duct, a cabinet assembly and a photovoltaic inverter are provided according to the present application, where the cabinet air duct includes a cabinet and an air duct arranged in the cabinet. The cabinet is provided with an air inlet and an air outlet that are in communication with the air duct. The air inlet is arranged on a first side surface of the cabinet, the air outlet is arranged on a second side surface of the cabinet, and the first side surface and the second side surface are two opposite side surfaces of the cabinet.