Cabinet Locking Assembly With Mechanical Override and Thermal Isolation

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Solution Overview

Problem

Existing lockable cabinet systems, particularly temperature-controlled and sanitizing cabinets, face challenges in ensuring secure and reliable locking mechanisms that can override electronic failures or power outages, while maintaining temperature integrity and preventing unauthorized access.

Innovation Solution

A locking assembly with an electronically actuated electronic lock and a mechanical release toggle, supported by a base that can be adjusted for alignment and insulation, allowing for override in case of electronic failure, and an externally adjustable cam lock for enhanced security and tamper resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If an electronic lock is used for automatic locking and unlocking, then selective locking based on electronic signals is improved, but reliability in case of electronic failure or power outage deteriorates

Engineering Contradiction:
Improveautomatic lockingVSAvoidoverride capability
Core Design Contradiction:
Extent of automationVSReliability

Solution Approach 1:

The locking system is segmented into two independent subsystems: an electronic lock subsystem for automated operation and a mechanical lock subsystem for manual override. This segmentation allows each subsystem to function independently, ensuring that electronic failure does not completely compromise the locking capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A mechanical intermediary mechanism is introduced that can transfer the locking function from the electronic system to the mechanical system when needed. The mechanical lock acts as an intermediary that takes over when the electronic lock fails, maintaining system reliability.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If the electronic lock is mounted close to the cabinet interior for compactness, then device size is improved, but temperature integrity deteriorates due to heat transfer

Engineering Contradiction:
Improvemounting compactnessVSAvoidtemperature stability
Core Design Contradiction:
Device complexityVSTemperature

Solution Approach 1:

The electronic lock is extracted from the thermally sensitive cabinet interior environment and relocated to a thermally stable external mounting position on the cabinet exterior. This extraction removes the heat transfer issue while the lock remains functionally connected to the cabinet door through the strike plate mechanism.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The mounting position is changed from the internal dimension (inside the temperature-controlled space) to an external dimension (outside the temperature-controlled space). This dimensional relocation places the electronic lock in an environment with more stable temperature conditions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of manufacture

If the electronic lock position is fixed for simplicity, then ease of manufacture is improved, but adaptability to different cabinet configurations deteriorates

Engineering Contradiction:
Improveinstallation simplicityVSAvoidalignment flexibility
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The electronic lock mounting system transitions from a fixed static position to a dynamic adjustable position. The mounting bracket incorporates adjustment mechanisms that allow the lock position to be dynamically changed during installation to accommodate different cabinet door thicknesses, materials, and strike plate locations.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The electronic lock mounting mechanism is designed with universal adaptability to work with various cabinet door types and configurations. The adjustable mounting system provides multi-functionality, allowing the same lock to be installed on different cabinet models without requiring custom modifications.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12258790B2Lockable cabinet system and locking assembly therefor
Publication Date: 2025.03.25 TRUE MFG CO INC
  • US12258790B2 patent drawing
  • US12258790B2 patent drawing
  • US12258790B2 patent drawing

AI summary

In a locking assembly for a lockable cabinet system, a base supports an electronic lock for locking and unlocking the cabinet. The electronic lock may be releasably attachable to the base at a plurality of spaced apart positions. A one-piece release bar can be connected to an override toggle of the electronic lock. First and second electronic lock override devices may be connected to the release bar for independently overriding electronic actuation of the lock. The electronic lock may be supported on the base such that the electronic lock is separated from the wall of the cavity or the base by a gap. An externally adjustable cam lock can be provided to selectively override the electronic lock. Such cam lock can further inhibit removal of a cover of the locking assembly when locked and allow removal of the cover when unlocked, thereby providing tamper-resistance.