Equipment Cabinet Ventilation System for Battery Gas Isolation

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Solution Overview

Problem

Current equipment cabinet ventilation systems fail to effectively manage temperature extremes and gas emissions from batteries, leading to equipment malfunction in remote and harsh environments, as they do not allow for controlled air flow and are not designed to prevent corrosive gases from reaching electronic components.

Innovation Solution

An equipment cabinet with a ventilation system that includes multiple operating configurations for air flow, featuring a selective closure and ducts to control air circulation between compartments, allowing fresh air to enter and recirculate while preventing gas emissions from batteries from reaching electronic components, and using temperature sensors and controllers to maintain optimal temperature ranges.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a separate ventilation chamber is used to circulate air and alter temperature inside the cabinet, then temperature control is improved, but the cabinet does not experience any change in air and gases from batteries can still reach electronic equipment

Engineering Contradiction:
Improvetemperature controlVSAvoidcorrosive gas exposure
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The cabinet is divided into an inner compartment for electronic equipment and an outer compartment for batteries, with separate ventilation pathways. This segmentation prevents gases from batteries from reaching electronic equipment while maintaining temperature control through the ventilation system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A selective closure acts as an intermediary mechanism that controls air flow between compartments. It allows fresh air to enter the inner compartment for temperature control while preventing corrosive gases from the outer compartment from reaching the electronic equipment.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Temperature

If air circulation is allowed to cool the cabinet in hot environments, then temperature control is improved, but corrosive gases from batteries can contaminate the electronic equipment

Engineering Contradiction:
Improvecooling efficiencyVSAvoidequipment reliability
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The ventilation system is segmented into separate pathways: one for fresh air intake to the inner compartment for cooling, and another for exhaust from the outer compartment. This prevents mixing of cooling air with battery gases while maintaining effective cooling.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The selective closure serves as a mediator that opens to allow fresh air flow for cooling when needed, but prevents backflow of corrosive gases from the battery compartment to the electronic equipment compartment, thus protecting reliability while enabling cooling.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Object-affected harmful factors

If the cabinet is sealed to protect from external environment, then protection from temperature extremes is improved, but internal heat buildup can cause overheating

Engineering Contradiction:
Improveprotection from environmentVSAvoidinternal temperature
Core Design Contradiction:
Object-affected harmful factorsVSTemperature

Solution Approach 1:

The ventilation system incorporates dynamic control through a selective closure that can open and close based on temperature conditions. This allows the cabinet to remain sealed for protection while dynamically opening to allow heat dissipation when internal temperature exceeds thresholds, preventing overheating.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively maintains optimal temperature ranges and prevents corrosive gas exposure, ensuring reliable operation of electronic equipment in extreme environments by controlling air flow and using sensors to adjust ventilation configurations based on temperature and load conditions.

Implementation Method 1

a ventilation system having at least one operating configuration which enables air to flow from outside the outer compartment to the inner compartment then to the outer compartment

Methodology Applied
Scientific EffectAir flow: Convection

Implementation Method 2

the equipment cabinet further comprises a fan to substantially recirculate air through or in the inner compartment in said another of the operating configurations

Methodology Applied
Scientific EffectForced convection: Forced Convection

Data Source

PatentUS9155228B2Equipment cabinet with a ventilation system
Publication Date: 2015.10.06 RAYHILL
  • US9155228B2 patent drawing
  • US9155228B2 patent drawing
  • US9155228B2 patent drawing

AI summary

An equipment cabinet (1) has a first compartment (3), a second compartment (5), and a ventilation system. The first compartment (3) may be an inner or electronic compartment and the second compartment (5) may be an outer or battery compartment. The ventilation system has at least one operating configuration which enables air to flow from outside the second compartment to the first compartment then to the second compartment, and which enables little or no air to flow from the second compartment to the first compartment. The ventilation system has another operating configuration in which little or no air can flow from outside the second compartment to the first compartment, little or no air can flow from the second compartment to the first compartment, and air is able to substantially recirculate through or in the first compartment.