Cable Barrier Partial-Loop Retention for Safer Vehicle Redirection

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Solution Overview

Problem

Cable barrier systems face challenges in maintaining effectiveness during vehicle impacts, as posts are often bent and cables can be pulled downward, reducing the system's ability to redirect vehicles safely without causing harm to occupants, and existing release mechanisms may not fully address these issues.

Innovation Solution

The cable barrier system incorporates a design with line posts and cables where each line post has fewer cable retention features than the number of cables, allowing for partial loops that limit radial motion and a method for releasably connecting cables to posts, ensuring cables remain above ground level and unrestrained in certain directions to maintain system effectiveness during impacts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If cables are fully restrained to all line posts, then the barrier system has high strength and stability, but the system becomes too rigid and causes extraordinary harm to vehicle occupants during impact

Engineering Contradiction:
Improvebarrier strengthVSAvoidharm to vehicle occupants
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The patent applies partial restraint by providing fewer cable retention features than cables, so not all cables are fully restrained at each post. This allows the barrier to maintain sufficient strength while permitting controlled cable movement that reduces impact severity on occupants.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The patent creates a dynamic system where cables can move relative to posts during impact. The partial restraint arrangement allows cables to shift and redistribute forces, transforming the rigid static system into a dynamic one that adapts to impact conditions and reduces harmful forces.

Inventive Principle:
Principle #15Dynamics

2Object-affected harmful factors

If release mechanisms are added to release cables from post restraint upon impact, then the system reduces harm to occupants, but the device complexity increases

Engineering Contradiction:
Improveharm to vehicle occupantsVSAvoidsystem complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent extracts the complex release mechanism from the system and replaces it with a simpler partial restraint configuration. By not fully restraining all cables at all posts, the system achieves automatic cable release behavior without requiring mechanical release devices, thus reducing complexity while maintaining safety.

Inventive Principle:
Principle #2Taking out (Extraction)

3Strength

If posts are made sturdier to redirect vehicles effectively, then the barrier redirect capability improves, but the system becomes more rigid and pulls cables downward during impact

Engineering Contradiction:
Improvepost strengthVSAvoidcable position stability
Core Design Contradiction:
StrengthVSStability of the object's composition

Solution Approach 1:

The patent applies partial restraint where the number of cable retention features at each post is less than the total number of cables. This allows posts to be sturdy for effective vehicle redirection while permitting some cables to remain unrestrained or partially restrained, preventing downward pulling and maintaining cable position stability during impact.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS12129613B2System, method, and apparatus for cable barrier
Publication Date: 2024.10.29 NEUSCH INNOVATIONS LP
  • US12129613B2 patent drawing
  • US12129613B2 patent drawing
  • US12129613B2 patent drawing

AI summary

A cable barrier assembly or system can include line posts extending along a barrier section. Cables can extend along the line posts. In addition, each line post can have a total number of cable retention features that is less than a total number of the cables. Each cable retention feature can include at least a partial loop that limits a range of radial motion of a cable extending through an eye of the partial loop, relative to an axis of the cable.