Cable Cleaning System with Water Filtration and Automated Rolling
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Solution Overview
Problem
Current industrial cable cleaning systems generate large volumes of waste water that require disposal, posing environmental and cost concerns, and involve manual rolling processes that are labor-intensive and costly.
Innovation Solution
An automated cable cleaning and rolling system integrated with a water filtration unit that recycles cleaning water by collecting waste water, filtering it, and reusing it for cleaning, while using nozzles for spraying, blowers for drying, and brushes for scrubbing, with a feed and receiving drum mechanism for efficient winding.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If conventional cleaning systems are used, then cleaning effectiveness is achieved, but large volumes of waste water are generated requiring disposal
Solution Approach 1:
The system recovers and recycles cleaning water through a filtration system. The hollow base collects used cleaning water, which is then filtered through a pump and filter assembly, allowing the cleaned water to be reused for subsequent cleaning operations, thereby reducing waste water disposal requirements
Solution Approach 2:
The system uses hydraulic principles through the hollow base structure that collects and channels cleaning water. The pump and filter assembly utilizes hydraulic flow to move and process the cleaning water through the filtration system for recycling
2Ease of operation
If manual rolling processes are used, then cable winding is achieved, but labor time and costs increase
Solution Approach 1:
The system implements self-service automation where the cleaned cable automatically feeds from the feed drum through the cleaning zone to the take-up drum. The cable itself drives the automation process by engaging with the feed drum mechanism, eliminating the need for manual rolling operations
Solution Approach 2:
The system merges the cleaning process with the winding process into a single integrated automated line. The cleaning zone, drying zone, and drum feeding mechanism work together as one continuous process, eliminating separate manual operations for both cleaning and rolling
3Device complexity
If cleaning water is not recycled, then system simplicity is maintained, but environmental impact and disposal costs increase
Solution Approach 1:
The system recovers and recycles cleaning water through a filtration system. The hollow base collects used cleaning water, which is then filtered through a pump and filter assembly, allowing the cleaned water to be reused for subsequent cleaning operations, thereby reducing waste water disposal requirements
Solution Approach 2:
The system converts the harmful waste water byproduct into a beneficial resource by filtering and recycling it. The filtration system transforms contaminated water back into usable cleaning water, turning an environmental liability into an operational asset
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The system reduces environmental impact, saves energy and labor costs by recycling cleaning water and automating the rolling process, minimizing waste and improving efficiency in cable cleaning and bundling.
Implementation Method 1
The blower is adapted for selectively blowing air on the cleaned portion of the cable to dry the cable before winding around the receiving drum
Implementation Method 2
Waste water received within the interior of the hollow base is extracted for filtering by the water filtration unit. The water filtration unit produces the clean water which is fed back to the at least one nozzle
Data Source
AI summary
The cable cleaning and rolling system combines an automated cleaning and winding system for industrial cables and the like with a water filtration system for recycling the water used to clean the cable. The cable cleaning and rolling system includes a hollow base, a feed drum and a receiving drum. The feed drum is adapted for releasably retaining and feeding the cable to be cleaned, and the receiving drum is adapted for receiving and rolling the cable after it has been cleaned and dried. At least one nozzle, for spraying cleaning water on the cable, at least one brush, for scrubbing the cable, and a blower, for drying the cable, are positioned between the feed drum and the receiving drum. Waste water from the cleaning is received within the hollow base, extracted therefrom, and delivered to a water filtration unit for recycling.