Cable Connector Clamping Clip for Circuit Board Stability

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Solution Overview

Problem

Conventional cable connectors have unstable connections due to spot welding, leading to easy separation under shearing forces when cables and circuit boards are pulled.

Innovation Solution

A cable connector design featuring a connecting clip with clamping sheets and positioning arms that clamp the circuit board without welding, providing a clamping force to secure the connector and electrically connect metallic shielding layers for enhanced stability and high-frequency performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If spot welding is used to fix the positioning member on the circuit board, then the manufacturing process is simple, but the connection stability is poor and the positioning member is easily separated under shearing force

Engineering Contradiction:
Improvemanufacturing process simplicityVSAvoidconnection stability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent replaces the welding process (thermal/mechanical joining) with a mechanical clamping system. The connecting clip uses elastic deformation of its clamping sheets to generate clamping force that secures the positioning member to the circuit board without welding, thereby improving connection stability while maintaining manufacturing simplicity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The connecting clip is designed with elastic clamping sheets that can dynamically adapt to the positioning member. The clamping sheets are curved and elastically deformable, allowing the connection to withstand shearing forces while maintaining stable contact through elastic recovery.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If the positioning member is secured by welding, then the assembly process is straightforward, but the connection cannot effectively resist shearing force when cables are pulled

Engineering Contradiction:
Improveassembly process simplicityVSAvoidresistance to shearing force
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The connecting clip is pre-formed with curved clamping sheets that are elastically deformed during assembly to generate clamping force. This preliminary elastic deformation creates a strong mechanical grip on the positioning member before any shearing forces are applied, ensuring the connection can withstand cable pulling forces.

Inventive Principle:
Principle #10Preliminary action

3Device complexity

If conventional welding methods are used, then the structure is simple, but the high-frequency transmission performance is not enhanced

Engineering Contradiction:
Improvestructural simplicityVSAvoidhigh-frequency transmission performance
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The connecting clip serves multiple functions: it mechanically secures the positioning member to the circuit board through clamping, provides electrical connection for signal transmission through its conductive structure, and enhances high-frequency transmission performance through its shielding structure. This multi-functionality replaces the need for separate welding and shielding components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design effectively resists shearing forces and improves high-frequency transmission by securely fixing the connector to the circuit board and electrically connecting conductive cables, providing better positioning and stability for the cables.

Implementation Method 1

the connecting clip is fixed on the circuit board by a clamping force generated from the construction thereof

Methodology Applied
Scientific EffectClamping force: Mechanical Force

Implementation Method 2

the connecting clip is configured to electrically connect the metallic shielding layers to each other

Methodology Applied
Scientific EffectElectrical connection: Conduction (electrical)

Data Source

PatentUS9882306B2Cable connector and carrier module thereof
Publication Date: 2018.01.30 STARCONN ELECTRONIC (SU ZHOU) CO LTD
  • US9882306B2 patent drawing
  • US9882306B2 patent drawing
  • US9882306B2 patent drawing

AI summary

A carrier module of a cable connector includes a circuit board and a connecting clip clamping the circuit board. The circuit board has a first surface and a second surface. The connecting clip has a clamping portion and a plurality of positioning arms. The clamping portion has a connecting sheet and two clamping sheets curvedly extended from the connecting sheet. The clamping sheets are respectively abutted against the first and second surfaces. The positioning arms are respectively connected to the clamping sheets and respectively arranged at two opposite sides of the clamping portion. The positioning arms are respectively configured to fix a plurality of cables disposed on the clamping sheets. Thus, the carrier module of the instant disclosure provides a positioning effect for the cables by the connecting clip fixed firmly on the circuit board with good common grounding performance. Besides, the instant disclosure also provides a cable connector.