Cable Connector Housing With Rear-Hook Sealing for Waterproofing

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Solution Overview

Problem

Existing cable connectors fail to meet waterproof requirements due to inadequate sealing mechanisms.

Innovation Solution

A cable connector design featuring a front housing with protruding mating tubes and rear housing with receiving cavities and fixing grooves, where cable assemblies pass through and are secured by rear hooks that prevent detachment, combined with a rubber ring for enhanced sealing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional locking device is used in the connector housing, then the assembly is simple, but waterproof performance is insufficient

Engineering Contradiction:
Improvewaterproof performanceVSAvoidhousing structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The locking device is nested within the housing structure, with the locking ball received in a cavity formed in the housing wall. The fixing portion with rear hook is integrated into the housing, eliminating the need for separate external locking mechanisms while achieving both simplicity and waterproof performance.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

A rubber ring is introduced as a flexible sealing element that deforms under compression to create a waterproof seal between the housing and cable assembly. The rubber ring's elasticity allows it to conform to surface irregularities and maintain sealing pressure, achieving waterproof performance without complex mechanical sealing structures.

Inventive Principle:
Principle #30Flexible shells and thin films

2Strength

If the connector housing uses a simple structure, then manufacturing is easy, but cable assembly security is insufficient

Engineering Contradiction:
Improvecable assembly retentionVSAvoidhousing manufacturing complexity
Core Design Contradiction:
StrengthVSEase of manufacture

Solution Approach 1:

The housing is segmented into functional zones: receiving cavities for cable insertion, fixing grooves for locking engagement, and integrated cavities for locking balls. This segmentation allows each zone to be optimized for its specific function while maintaining overall structural simplicity and manufacturability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple functions are merged into single structural elements: the fixing portion serves both as a structural support and a locking mechanism via its rear hook; the housing wall integrates both structural and sealing functions by incorporating the locking ball cavity and receiving cable assemblies; the rubber ring combines sealing with cable retention.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design provides effective waterproof performance by securely clamping the cable assemblies and utilizing the rubber ring's rebound force to maintain a stable seal, ensuring the connector remains watertight.

Implementation Method 1

utilizing the rubber ring's rebound force to maintain a stable seal

Methodology Applied
Scientific EffectElastic rebound force: Elasticity

Data Source

PatentUS20240313464A1Cable connector with improved housing
Publication Date: 2024.09.19 FOXCONN (KUNSHAN) COMPUTER CONNECTOR CO LTD
  • US20240313464A1 patent drawing
  • US20240313464A1 patent drawing
  • US20240313464A1 patent drawing

AI summary

A cable connector includes: a front housing including plural forwardly protruding mating tubes each having a mating cavity and plural rearwardly protruding fixing portions; a rear housing having plural receiving cavities penetrating therethrough in a front and rear direction and plural fixing grooves located next to the receiving cavities; and plural cable assemblies, wherein the cable assemblies pass through the receiving cavities and are received in the mating cavities and the receiving cavities, the fixing portions are received in the fixing grooves, and each of the fixing portions has a rear hook which extends into the receiving cavity and clasps the cable assembly to prevent the front housing from being detached from the rear housing.