Cable Connector Shielding Insert for EMI Reduction

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Solution Overview

Problem

Cable connectors experience electromagnetic interference due to high-energy electromagnetic radiation leakage, which degrades the quality and performance of electrical components and causes interference with adjacent devices.

Innovation Solution

An electrical connector with a shielding insert that circumferentially surrounds the cable, formed from materials with varying electromagnetic radiation absorbing characteristics, is used to block electromagnetic radiation through the cable end, reducing interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If high signal transmission rates are used, then data transmission capability is improved, but electromagnetic radiation leakage increases

Engineering Contradiction:
Improvedata transmission rateVSAvoidelectromagnetic radiation leakage
Core Design Contradiction:
SpeedVSObject-generated harmful factors

Solution Approach 1:

A shielding insert is introduced as an intermediary component between the conductors and the external environment. This shielding insert includes a first portion and a second portion that collectively form a shield to block electromagnetic radiation generated by high-speed data transmission, preventing it from escaping through the opening in the connector shell.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The shielding insert is constructed from composite materials with different electromagnetic radiation absorbing characteristics. The first portion has a first electromagnetic radiation absorbing characteristic while the second portion has a second electromagnetic radiation absorbing characteristic, creating a multi-layered shielding structure that effectively blocks electromagnetic radiation across different frequencies and directions.

Inventive Principle:
Principle #40Composite materials

2Object-affected harmful factors

If electromagnetic radiation is blocked, then electromagnetic interference is reduced, but device complexity increases

Engineering Contradiction:
Improveelectromagnetic interferenceVSAvoidconnector structure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The shielding insert is segmented into a first portion and a second portion, each with different electromagnetic radiation absorbing characteristics. This segmentation allows the shield to address different aspects of electromagnetic radiation blocking while maintaining a manageable structure that can be integrated into the connector without excessive complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The shielding insert serves multiple functions: it blocks electromagnetic radiation leakage, provides structural support within the connector, and can be integrated with the cable assembly. This multi-functionality reduces the need for additional separate components, thereby limiting the increase in device complexity while achieving effective electromagnetic interference reduction.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The shielding insert effectively suppresses or eliminates electromagnetic radiation leakage, enhancing the performance of the electrical connector and reducing electromagnetic interference with adjacent devices.

Implementation Method 1

The first material has a higher electromagnetic radiation absorbing characteristic than the second material

Methodology Applied
Scientific EffectElectromagnetic radiation absorption: Absorption (EM radiation)

Data Source

PatentUS9425562B2Cable connector having a shielding insert
Publication Date: 2016.08.23 TE CONNECTIVITY SOLUTIONS GMBH
  • US9425562B2 patent drawing
  • US9425562B2 patent drawing
  • US9425562B2 patent drawing

AI summary

In one embodiment, an electrical connector is disclosed. The electrical connector comprises a shell having a mating end and a cable end. The shell has a cavity with at least one conductor therein. The at least one conductor is arranged at the mating end for termination to a mating connector. The shell has a cable extending from the cavity through the cable end being electrically connected to the at least one conductor. The electrical connector also includes a shielding insert received proximate to the cable end. The shielding insert circumferentially surrounds the cable and is configured to block transmission of electromagnetic radiation through the cable end.