Charging Cable Controller for Type Identification and Safe Power Delivery
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Solution Overview
Problem
Existing charging systems lack an efficient method to identify and adapt to different types of charging cables, leading to potential damage from mismatched charging currents and voltages, which can result in unsafe charging operations.
Innovation Solution
A controller integrated into charging cables that communicates with external devices to generate a configuration signal indicating the cable type, allowing the device to select appropriate charging modes based on the cable's resistance, thereby ensuring safe and efficient charging.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If charging cables with different resistance values are used to enable fast charging, then charging speed is improved, but the risk of cable and device damage increases due to mismatched charging currents
Solution Approach 1:
The patent applies preliminary action by having the external device perform cable type identification before initiating the charging process. The controller sends identification signals through the charging cable to detect cable parameters (such as resistance or conductor material), and only after successful identification and verification does the device proceed to charge at appropriate currents. This prevents mismatched charging scenarios where high-current fast charging would damage incompatible cables.
2Adaptability or versatility
If a unified charging protocol is used for all cable types, then device compatibility is improved, but charging performance is reduced due to inability to optimize for specific cable characteristics
Solution Approach 1:
The patent implements dynamics by making the charging protocol adaptive rather than static. The external device dynamically adjusts charging parameters based on real-time cable identification results. Different cable types (e.g., copper vs. aluminum conductors, different gauge sizes) trigger different charging profiles, allowing the system to optimize charging performance for each cable's specific electrical characteristics while maintaining broad compatibility through the identification mechanism.
3Reliability
If cable type identification mechanism is implemented, then charging safety and performance are improved, but device complexity increases due to additional communication protocols and processing requirements
Solution Approach 1:
The patent applies self-service by designing an identification mechanism where the charging cable itself provides identification information passively through its electrical characteristics. The controller sends simple test signals through the cable, and the cable's inherent properties (resistance, voltage drop, or dedicated identification pins) automatically reveal its type without requiring active response from the cable or complex bidirectional communication. This reduces controller complexity compared to systems requiring active handshaking or multiple communication protocols.
Data Source
AI summary
A controller includes: a transmission terminal, operable for transmitting a clock signal transmitted by an external device, and also operable for receiving electric power supplied by a power source to enable the controller to generate a voltage signal; a processing unit, coupled to the transmission terminal, operable for performing a logical operation on the voltage signal and generating an indication signal based on the clock signal, the indication signal includes a rectangular wave signal having a first level and a second level; and a feedback unit, coupled to the processing unit, operable for providing a configuration signal indicating a type of the charging cable when the indication signal is changed from a second level to a first level. The transmission terminal transmits the configuration signal to the external device, to enable the external device to identify the type of the charging cable based on the configuration signal.


