Cable Design Tool Automating Markup Legend Generation

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Solution Overview

Problem

The complexity of connecting and identifying numerous electronic devices in modern buildings with low-voltage communication lines poses challenges in cable specification, arrangement, and documentation, requiring a methodical and well-documented approach to ensure proper installation and maintenance.

Innovation Solution

A cable system design tool utilizing a relational database to plan and calculate cable needs, generate markup legends, and produce labels for cable identification, facilitating the connection of devices and providing documentation for installation and maintenance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If manual cable specification and documentation is used, then flexibility in customization is maintained, but complexity and error-proneness increase significantly

Engineering Contradiction:
Improvecable system documentation complexityVSAvoidinstallation accuracy
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent replaces manual mechanical processes of cable specification and documentation with an automated computer-based system. The software automatically calculates cable requirements, generates documentation, and creates labeling schemes based on digital models of the installation environment, eliminating manual errors and reducing complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system enables users to input basic installation parameters and device locations, then the software autonomously performs cable calculations, generates complete documentation packages, and creates labeling schemes without requiring professional cable design expertise, making the service self-achieving.

Inventive Principle:
Principle #25Self-service

2Manufacturing precision

If detailed cable labeling and identification is implemented, then installation accuracy improves, but time consumption increases

Engineering Contradiction:
Improvecable identification precisionVSAvoiddocumentation time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The system performs all labeling schemes, identification codes, and documentation preparation in advance during the design phase. By pre-calculating and pre-generating all necessary labels and documentation before installation begins, the actual installation process does not require time-consuming labeling activities.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Manual labeling and documentation tasks are replaced by automated software generation of labels, identification codes, and complete documentation packages, which are then printed and applied quickly during installation, significantly reducing time consumption while maintaining precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Productivity

If automated cable calculation system is used, then productivity increases, but initial complexity of system implementation increases

Engineering Contradiction:
Improvecable installation planning efficiencyVSAvoiddesign tool complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The software system is designed as a universal platform that handles multiple functions including cable calculation, documentation generation, labeling scheme creation, and device inventory management within a single integrated tool, eliminating the need for multiple separate applications and reducing overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system introduces a user-friendly intermediate software layer that translates simple user inputs into complex cable calculations and documentation outputs, shielding users from the underlying computational complexity while providing automated professional-grade results.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS7945549B2Electrical or electronic cable system design tool
Publication Date: 2011.05.17 WINDY CITY WIRE CABLE & TECHNOLOGY PRODUCTS LLC
  • US7945549B2 patent drawing
  • US7945549B2 patent drawing
  • US7945549B2 patent drawing

AI summary

A computer-assisted design tool for identifying, specifying, ordering, pulling, connecting and labeling one or more types of electrical cable at a job site uses a job plan as a primary organizing concept. The job plan has one or more applications for which the cable is to be provided and one or more device types to which one of several possible cable types is to be connected. Each device type is associated with one or more locations at which the identified device is located at the site. For each location, a cable length and number of pulls are specified, and a markup legend code is stored to show how the cable length should be marked up to indicate the location to which the cable length is to be connected. The design tool automatically generates markup legend images based on the stored markup codes and enables the user to order all cable requirements for the job over the Internet. The tool also generates comprehensive documentation for the job to be installed, including box labels and wire tags.