Cable Exercise Device with One-Way Spool and Friction Control

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Solution Overview

Problem

Existing cable exercise devices lack portability, compactness, and versatility in providing adjustable resistance for various exercises, often requiring bulky equipment and complex setups.

Innovation Solution

A lightweight, compact cable exercise device featuring a force resistance assembly with a one-way cable spool that locks during resistance and freely moves during winding, combined with adjustable friction control and magnetic braking, allowing for versatile exercise implementations and easy storage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional cable exercise devices use fixed resistance mechanisms, then they provide stable force resistance, but they lack adjustability for different exercise intensities and user needs

Engineering Contradiction:
Improveadjustability of resistanceVSAvoidcomplexity of resistance mechanism
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies dynamics by making the resistance mechanism adjustable rather than fixed. The friction controller allows users to dynamically change the friction level on the pulley system, enabling resistance adjustment from minimal to high intensity. This transforms a static resistance system into a dynamic one that adapts to different exercise requirements and user strength levels.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If cable exercise devices incorporate multiple resistance adjustment mechanisms, then they provide versatile resistance control, but they increase device complexity and size

Engineering Contradiction:
Improveversatility of exercise optionsVSAvoidcomplexity of overall device
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent achieves universality by designing a single friction-based resistance system that serves multiple functions. The same friction controller and pulley mechanism work for various cable exercises including chest presses, lat pulldowns, and shoulder presses. This multi-functional approach provides exercise versatility without requiring separate resistance mechanisms for each exercise type.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the resistance control function into the existing cable pulley system through friction control. Instead of adding separate resistance mechanisms, the friction controller is integrated with the pulley assembly, combining structure and function. This merging reduces overall device complexity while maintaining resistance adjustability.

Inventive Principle:
Principle #5Merging (Combining)

3Weight of moving object

If exercise devices are designed for portability, then they can be easily stored and transported, but they may compromise on resistance strength and stability

Engineering Contradiction:
Improveweight of exercise deviceVSAvoidforce resistance capability
Core Design Contradiction:
Weight of moving objectVSForce

Solution Approach 1:

The patent applies parameter changes by using friction as a controllable resistance parameter instead of fixed mechanical advantage systems. The friction controller allows adjustment of the friction coefficient to vary resistance levels, enabling a compact device to provide sufficient force resistance for different user strengths and exercise intensities without requiring heavy counterweights or large pulley systems.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables portable, versatile, and adjustable resistance for a range of exercises, providing smooth, uniform resistance and easy storage, enhancing user convenience and workout variety.

Implementation Method 1

an adjustable friction controller adapted for frictionally engaging the disk rotor

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 2

The one-way cable spool is locked to the assembly shaft upon rotation of the cable spool in a working force-resistance direction

Methodology Applied
Scientific EffectMechanical locking: Ratchet

Implementation Method 3

a cable rewind spring operatively attached to the one-way cable spool, and is adapted for normally urging rotation of the cable spool in the cable-wind-up direction

Methodology Applied
Scientific EffectSpring force: Spring

Data Source

PatentUS10843029B2Cable exercise device and method
Publication Date: 2020.11.24 BOATWRIGHT DONALD JEFFREY
  • US10843029B2 patent drawing
  • US10843029B2 patent drawing
  • US10843029B2 patent drawing

AI summary

A cable exercise device includes a vertically movable weight stack, a rotatable spool assembly, first and second cables, and a movable exercise implement. The rotatable spool assembly is located proximate the weight stack, and comprises spaced apart large and small cable spools affixed to a common rotatable spool shaft. The first cable has a terminal end attached to the weight stack and a winding end attached to the small cable spool. The second cable has a winding end attached to the large cable spool, and extends from the large cable spool to a terminal end. The movable exercise implement is secured to the cable exercise device by the terminal end of the second cable, and is adapted for being employed by a user performing an exercise.