Cable Penetration Firestop Foam With Retaining Brackets

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Solution Overview

Problem

Existing fire protection solutions for cable or conduit penetrations through walls or ceilings are complex, costly, and lack reliability, particularly for lightweight constructions.

Innovation Solution

A fire protection device comprising an elastic polymer foam body with a flame retardant and non-combustible retaining brackets for securing the foam body to the wall or ceiling, which expands to seal penetrations and can be easily adapted to various applications.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional firestop systems with firestop collars and intumescent materials are used, then fire protection is provided, but the device complexity and manufacturing cost increase

Engineering Contradiction:
Improvefire protection reliabilityVSAvoidfire protection system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the firestop function and the mounting function into a single integrated device. The elastic polymer foam body incorporates both the fire protection capability (through flame retardants and intumescent materials) and the fastening capability (through retaining brackets directly attached to the foam body), eliminating the need for separate firestop collars, intumescent inserts, and mounting hardware.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The elastic polymer foam body serves multiple functions simultaneously: it provides fire protection through flame retardant properties and intumescent expansion, provides structural support for cable routing, provides a mounting surface for retaining brackets, and provides sealing against the wall or ceiling. This multi-functionality reduces overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If conventional firestop systems with multiple components are used, then fire protection is achieved, but the manufacturing cost increases

Engineering Contradiction:
Improvefire protection reliabilityVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent combines the firestop function and the mounting function into a single integrated device. The elastic polymer foam body incorporates both the fire protection capability (through flame retardants and intumescent materials) and the fastening capability (through retaining brackets directly attached to the foam body), eliminating the need for separate firestop collars, intumescent inserts, and mounting hardware.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent uses composite materials to achieve multiple functions in a single component. The elastic polymer foam body combines flame retardant additives, intumescent materials, and reinforcing fibers within the foam matrix, creating a composite material that provides fire protection, structural integrity, and elasticity simultaneously.

Inventive Principle:
Principle #40Composite materials

3Reliability

If rigid fire protection blocks are used, then fire protection is provided, but adaptability to different application situations and ease of installation decrease

Engineering Contradiction:
Improvefire protection reliabilityVSAvoidadaptability to application situations
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent uses an elastic polymer foam body that can deform and adapt to different opening shapes and sizes. The foam body can be compressed during installation to fit into various penetration geometries and will expand to provide a tight seal against the wall or ceiling surface, providing adaptability to different application situations while maintaining fire protection reliability.

Inventive Principle:
Principle #30Flexible shells and thin films

4Reliability

If conventional firestop systems requiring intumescent inserts are used, then fire protection is provided, but the number of components and installation complexity increase

Engineering Contradiction:
Improvefire protection reliabilityVSAvoidinstallation ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent combines the firestop function and the mounting function into a single integrated device. The elastic polymer foam body incorporates both the fire protection capability (through flame retardants and intumescent materials) and the fastening capability (through retaining brackets directly attached to the foam body), eliminating the need for separate firestop collars, intumescent inserts, and mounting hardware.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device provides simple, reliable, and cost-effective fire protection for wall and ceiling penetrations, suitable for both solid and lightweight constructions, with enhanced sealing capabilities through the use of elastic properties and intumescent materials.

Implementation Method 1

The polymer foam body comprises at least one flame retardant, for example, an intumescent coating agent

Methodology Applied
Scientific EffectIntumescent expansion: Intumescent Materials

Implementation Method 2

expands in the event of a fire and seals the opening

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Implementation Method 3

The elastic properties of the polymer foam body allow for fastening by utilizing its restoring forces to press it firmly against the wall or ceiling

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 4

The polymer foam body comprises at least one flame retardant... an effect that restricts, slows down, or prevents the spread of a fire

Methodology Applied
Scientific EffectFlame retardation: Intumescent Materials

Data Source

PatentEP4653740A1Device and arrangement for fire protection of cable or cable feedthroughs
Publication Date: 2025.11.26 FLAMRO BRANDSCHUTZ SYST
  • EP4653740A1 patent drawingFigure 1
  • EP4653740A1 patent drawingFigure 2
  • EP4653740A1 patent drawingFigure 3

AI summary

The invention relates to a fire protection device (1) for sealing off a penetration in a wall or ceiling (101) for the passage of cable or conduit elements (104), comprising a. an elastic polymer foam body (2) comprising a flame retardant, and b. at least two retaining brackets (3) made of a non-combustible material arranged on the elastic polymer foam body (2) for fastening the elastic polymer foam body (2) to the wall or ceiling (101) in front of the penetration (102).