Phase Shifter Assembly for Cable-Free Base Station Antennas

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Solution Overview

Problem

Current base station antennas face issues with signal transmission loss, phase adjustment accuracy, passive intermodulation performance, and assembly complexity due to the use of numerous phase cables connecting radiating elements to phase shifters, which also increase manufacturing and assembly costs.

Innovation Solution

The base station antenna design incorporates a direct electrical connection between the feed stalk and phase shift circuit through conductor features and through holes in the phase shifter cavity, eliminating the need for phase cables and feed board printed circuit boards, thereby reducing signal transmission distance, improving phase adjustment accuracy, and facilitating automated assembly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If phase cables are used to connect radiating elements to phase shifters, then electrical connection is achieved, but signal transmission loss increases and phase adjustment accuracy deteriorates

Engineering Contradiction:
Improvesignal transmission lossVSAvoidphase adjustment accuracy
Core Design Contradiction:
Loss of energyVSMeasurement precision

Solution Approach 1:

The patent extracts and removes the phase cables from the system by implementing direct electrical connection between radiating elements and phase shifters through conductor features integrated into the phase shifter cavity wall, eliminating the intermediate transmission path that causes signal loss and phase inaccuracies

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent merges the electrical connection function previously performed by separate phase cables into the phase shifter cavity structure itself, where conductor features are directly formed in the cavity wall to provide both structural support and electrical connectivity, reducing the number of components and connection points

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If numerous phase cables are used for connecting radiating elements to phase shifters, then electrical connection is established, but device complexity and assembly difficulty increase

Engineering Contradiction:
Improveelectrical connection reliabilityVSAvoidassembly complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple functions (structural support, electrical connection, and phase shifting) into a single integrated phase shifter assembly, where conductor features are formed directly in the phase shifter cavity wall, eliminating the need for separate phase cables and reducing assembly complexity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The phase shifter cavity structure provides its own electrical connection functionality through integrated conductor features, making the system self-sufficient and eliminating dependence on external phase cables, thereby simplifying both device structure and assembly process

Inventive Principle:
Principle #25Self-service

3Reliability

If phase cables and feed board printed circuit boards are used, then electrical connection is achieved, but manufacturing cost increases

Engineering Contradiction:
Improveelectrical connection stabilityVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent removes the feed board printed circuit board and phase cables from the system by implementing direct electrical connection through conductor features formed in the phase shifter cavity wall, eliminating the need for separate transmission media and reducing manufacturing costs

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent merges the electrical connection function into the phase shifter cavity structure itself, where conductor features are directly formed in the cavity wall during manufacturing, eliminating the need for separate phase cables and feed boards, thereby simplifying the manufacturing process and reducing costs

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design reduces signal transmission losses, enhances phase shift accuracy, improves passive intermodulation performance, and simplifies manufacturing and assembly, leading to better communication quality and reduced costs.

Implementation Method 1

a first conductor feature of the feed stalk is directly electrically connected to a second conductor feature of the phase shift circuit by passing through the through holes

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentEP4641829A1Base station antenna, radiating element and phase shifter assembly
Publication Date: 2025.10.29 OUTDOOR WIRELESS NETWORKS LLC
  • EP4641829A1 patent drawingFigure 1~2A
  • EP4641829A1 patent drawingFigure 2B~3A
  • EP4641829A1 patent drawingFigure 3B~3C

AI summary

A base station antenna comprises a radiating element that includes a feed stalk and a radiator mounted on the feed stalk; a phase shifter assembly that includes a phase shifter cavity that has holes corresponding to a location of the feed stalk on a wall proximate the feed stalk; and a phase shift circuit mounted within the phase shifter cavity, where the feed stalk is fixed relative to the phase shift circuit and a first conductor feature of the feed stalk is directly electrically connected to a second conductor feature of the phase shift circuit by passing through the through holes.