Connecting Cable Heat Dissipation Channel for High-Power Charging

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Solution Overview

Problem

Existing charging technologies, both wired and wireless, face inefficiencies in heat dissipation during high current and high power charging, leading to overheating issues that can damage electronic devices and require bulky designs with potential interference problems.

Innovation Solution

Incorporating a heat dissipation channel within a connecting cable and a heat dissipation fan in the charger plug, with airflow perforations, to efficiently dissipate heat generated by electronic devices through the cable and charger assembly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If passive heat dissipation is used by increasing the heat dissipation area of the charger, then heat dissipation area is improved, but heat dissipation efficiency remains insufficient

Engineering Contradiction:
Improveheat dissipation areaVSAvoidheat dissipation efficiency
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The patent divides the heat dissipation function into two parts: passive heat dissipation through the charger body surface and active heat dissipation through a dedicated heat dissipation channel. This segmentation allows each system to perform its specific function optimally, with the channel providing targeted high-efficiency heat removal while the body provides supplementary passive dissipation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a heat dissipation channel as an intermediary structure that provides a dedicated pathway for heat and airflow between the charger interior and exterior. This intermediary element enables efficient heat transfer without requiring the entire charger body to be designed for maximum heat dissipation area.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a heat dissipation device (fan, heat sink) is installed in the charging tray, then heat dissipation performance is improved, but the charging tray becomes too large and loses portability

Engineering Contradiction:
Improveheat dissipation performanceVSAvoidcharging tray volume
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The patent extracts the heat dissipation function from the charging tray body and relocates it to the connecting cable and charger plug. By taking out the heat dissipation components from the portable charging tray, the tray maintains its compact, portable design while still achieving effective heat dissipation through the separated cable-based system.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent moves the heat dissipation system from the two-dimensional surface of the charging tray to the one-dimensional linear path of the connecting cable. This dimensional change allows heat dissipation to occur along the cable length without increasing the charging tray's footprint or volume.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If air dispersal channel is located in the charging tray, then heat dissipation is enabled, but interference problems occur

Engineering Contradiction:
Improveheat dissipation capabilityVSAvoidinterference
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent extracts the air dispersal channel from the charging tray and relocates it to the connecting cable. This extraction removes the source of potential interference from the charging tray environment while preserving the heat dissipation function through the cable-based airflow path.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The connecting cable serves as an intermediary medium that carries the heat dissipation airflow away from the charging tray. By using the cable as the mediator for heat and airflow transport, the system achieves heat dissipation without introducing interference elements into the charging tray space.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively reduces overheating risks, maintains a portable design for wireless charging stands, and enhances heat dissipation performance, ensuring safer and faster charging.

Implementation Method 1

the charger plug includes a heat dissipation fan, the connecting cable includes a first end, a second end, and a heat dissipation channel in communication with the first end and the second end... the heat dissipation fan is capable of dissipating heat generated by the electronic device through the heat dissipation channel

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Data Source

PatentUS12131846B2Connecting cable, cable connector, charger and charger assembly with improved heat dissipation structure
Publication Date: 2024.10.29 LUXSHARE ELECTRONICS TECH (KUNSHAN) LTD
  • US12131846B2 patent drawing
  • US12131846B2 patent drawing
  • US12131846B2 patent drawing

AI summary

A connecting cable includes a first end, a second end and a heat dissipation channel in communication with the first end and the second end. The first end is adapted to connect with a first component. The second end is adapted to connect with a second component. The present disclosure also discloses a cable connector, a charger, and a charger assembly having the connecting cable. Compared with the prior art, in the present disclosure, by providing the heat dissipation channel in the connecting cable, the heat generated by the electronic device can be discharged in time through the heat dissipation channel. Therefore, the heat dissipation performance is improved.