Cable Labeling Tag Holder for Extended Surface Area
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Solution Overview
Problem
Conventional cable-labeling tags and grommets have insufficient labeling surfaces, particularly in special machine construction where more extensive information is required, limiting the size of insertable labels to 30 mm by 4 mm, which is inadequate for larger labeling needs.
Innovation Solution
A cable-labeling tag with a holder designed for form-fitting or force-fitting attachment to a labeling grommet's pocket, allowing a larger labeling surface of up to 12 mm by 40 mm, where the labeling surface protrudes outside the grommet, enabling easy mounting and printing, and preventing loss with a secure mechanism.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Area of moving object
If conventional labeling grommets with insert labels are used, then the labeling system is simple and compact, but the labeling surface area is insufficient (limited to 30 mm by 4 mm)
Solution Approach 1:
The holder is inserted into the labeling-tag-receiving pocket of the labeling grommet, creating a nested structure where the holder with its large labeling surface is contained within the standardized grommet. This allows the system to maintain the compactness of standard components while providing an extended labeling surface that protrudes from the grommet.
Solution Approach 2:
Instead of increasing label size within the constrained pocket space, the solution extends the labeling surface in the longitudinal direction along the cable. The holder protrudes from the grommet, utilizing the dimensional space along the cable length to provide a larger labeling area (up to 12 mm by 40 mm) without increasing the radial footprint.
2Loss of information
If larger labels are inserted into conventional grommets, then more information can be displayed, but the labels may not fit or may be damaged
Solution Approach 1:
The labeling system is segmented into two functional parts: the standardized labeling grommet that provides structural support and cable integration, and the separate holder that carries the large labeling surface. This segmentation allows each component to be optimized independently - the grommet maintains its standardized dimensions while the holder provides the extended labeling area needed for high information capacity.
Solution Approach 2:
The holder is designed to be inserted into the labeling-tag-receiving pocket of the grommet, creating a protected nested structure. The grommet acts as a protective housing that secures the holder and its large label, preventing damage while allowing the label to extend outward for sufficient information display.
3Reliability
If adhesive solutions are used to attach labels, then labels can be securely fixed, but redetachment and repositioning become difficult
Solution Approach 1:
The adhesive bonding system is replaced with a mechanical insertion system. The holder features a geometric design with a holder section and delimiting element that engage with the labeling-tag-receiving pocket through form-fitting and force-fitting mechanisms. This mechanical attachment provides secure fixation while allowing for easy insertion and redetachment without adhesive residue or damage.
4Loss of information
If custom large labeling surfaces are created, then extensive information can be displayed, but standardization and compatibility are lost
Solution Approach 1:
The holder is designed as a universal component that can be inserted into the standardized labeling-tag-receiving pocket of conventional labeling grommets. This universal design maintains compatibility with existing grommet standards while providing the enhanced functionality of a large labeling surface. The holder adapts to the standard pocket geometry through its geometric design, ensuring broad compatibility.
Solution Approach 2:
Instead of creating entirely custom grommets for large labels, the solution uses the longitudinal dimension along the cable to extend the labeling surface. The holder protrudes from the standard grommet in the cable direction, providing extensive labeling area (12 mm by 40 mm) while maintaining the standard grommet's radial dimensions and compatibility with existing cable systems.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This solution provides a significantly larger labeling surface, simplifies the mounting process, ensures secure attachment, and allows for easy printing of extensive information like PLC addresses, addressing the limitations of conventional tags and grommets by utilizing standard components without adhesives.
Implementation Method 1
the holder (5) is designed geometrically and materially in order to be fixed (in a form-fitting and/or force-fitting manner), preferably locked, in a labeling-tag-receiving pocket (6) of a labeling grommet (7)
Data Source
AI summary
A cable-labelling tag (1) for attaching to a cable (11), with a labelling surface (3), which is on a front side (2) and is designed for displaying a series of alphanumeric characters, and with a holder (5) on the opposite rear side (4). The holder (5) is geometrically and materially designed to be fixed in a labelling-tag-receiving pocket (6) of a labelling grommet (7). A having a labelling grommet (7) and such a cable-labelling tag (1) is also provided, along with cable (11) with such a kit fastened on it.