Cable Mesh Switch Fabric Assembly for Signal Latency Reduction

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Solution Overview

Problem

As the number of line cards in network switches increases, the size and cost of the fabric cards and backplane also grow, leading to longer high-speed links that suffer from signal loss due to attenuation, which is costly to address with signal amplification and repeaters.

Innovation Solution

A switch fabric assembly using a cable mesh to connect line card connectors to switch ASICs, reducing signal latency and material usage, and allowing for customizable configurations that maintain compatibility with existing line cards without requiring chassis replacement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the number of line cards in network switches increases, then the connectivity and capacity of the network switch improves, but the size and cost of the fabric cards and backplane increase, leading to longer high-speed links that suffer from signal loss due to attenuation

Engineering Contradiction:
Improveconnectivity capacityVSAvoidsignal quality
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent introduces cable mesh assemblies as intermediary components between line cards and switch fabric ASICs. These cables act as mediators that can be dynamically connected or disconnected, allowing the system to achieve high connectivity capacity while maintaining signal quality by only activating the necessary signal paths rather than having all line cards permanently connected to all fabric ASICs through long backplane traces.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If the number of line cards in network switches increases, then the connectivity and capacity of the network switch improves, but the cost of signal amplification and repeaters increases to address attenuation

Engineering Contradiction:
Improveconnectivity capacityVSAvoidsignal amplification requirements
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements a dynamic cable mesh architecture where connections between line cards and switch fabric ASICs can be selectively activated or deactivated based on actual traffic needs. This dynamic reconfiguration allows the system to scale connectivity capacity without proportionally increasing the number of active signal paths that would require amplification and repeaters, thereby reducing the complexity and cost of signal conditioning equipment.

Inventive Principle:
Principle #15Dynamics

3Speed

If traditional backplane structures are used to connect line cards to switch fabric, then signal transmission is achieved, but signal latency increases and material consumption increases

Engineering Contradiction:
Improvesignal transmission speedVSAvoidsignal latency
Core Design Contradiction:
SpeedVSLoss of time

Solution Approach 1:

The patent segments the traditional monolithic backplane structure into separate cable mesh assemblies that connect line cards to groups of switch fabric ASICs. This segmentation allows for shorter, more direct signal paths between connected components, reducing signal latency while maintaining transmission speed. The cable mesh architecture enables selective connectivity where only necessary signal paths are established, avoiding the latency inherent in long backplane traces that must support all possible connections.

Inventive Principle:
Principle #1Segmentation

4Speed

If traditional backplane structures are used to connect line cards to switch fabric, then signal transmission is achieved, but material usage and cost increase

Engineering Contradiction:
Improvesignal transmission speedVSAvoidmaterial consumption
Core Design Contradiction:
SpeedVSLoss of substance

Solution Approach 1:

The patent applies local quality by creating cable mesh assemblies with connectivity patterns tailored to specific local requirements rather than providing uniform full-mesh connectivity across the entire backplane. Each cable mesh assembly is optimized for its local group of line cards and switch fabric ASICs, using materials only where needed for actual signal transmission paths. This localized approach significantly reduces overall material consumption compared to a traditional backplane that must physically support all possible connections across the entire system.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS10405068B1Computer network switch fabric assembly
Publication Date: 2019.09.03 JUNIPER NETWORKS INC
  • US10405068B1 patent drawing
  • US10405068B1 patent drawing
  • US10405068B1 patent drawing

AI summary

A network device may include multiple line cards and a switch fabric assembly electrically connected to the line cards. The switch fabric assembly includes: for each of the line cards, a line card connector providing electrical connectivity between the line card and one or more cables; a cable mesh assembly including the cables, the cables providing electrical connectivity between each line card connector and multiple switch connector groups; and multiple switch application specific integrated circuits (ASICs), each of the switch ASICs being electrically connected to one of the switch connector groups.