Cable Network Power Unit for Fast Surge Protector Reset

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Solution Overview

Problem

Existing surge protectors in active devices of cable networks powered by switched DC signals struggle to reset quickly due to the need to wait for zero voltage crossings, leading to prolonged network interruptions during power surges.

Innovation Solution

A cable network power unit with a polarity switching module and controller that responds to abrupt current changes to reset surge protectors by switching DC signal polarity, using a current measuring device and comparator to determine when to trigger polarity changes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If DC power signal polarity is switched periodically at low frequency (5 to 0.2 Hz) to reduce power consumption, then power efficiency is improved, but surge protector reset time increases to almost 1 second or 100 ms

Engineering Contradiction:
Improvepower consumptionVSAvoidsurge protector reset time
Core Design Contradiction:
Use of energy by moving objectVSLoss of time

Solution Approach 1:

The system uses current measurement means to detect abrupt changes in current that indicate surge protector triggering, and feeds this information back to the controller. The controller then responds by switching the DC power signal polarity immediately, rather than waiting for the next scheduled switching time. This feedback mechanism enables the system to maintain low power consumption through infrequent scheduled switching while achieving rapid surge protector reset when needed.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs preliminary action by continuously monitoring current for signs of surge protector triggering and being ready to switch polarity immediately when detected. The current measuring means and controller are prepared in advance to detect and respond to surge events, allowing the system to reset surge protectors rapidly without having to wait for the next scheduled polarity switching time.

Inventive Principle:
Principle #10Preliminary action

2Loss of time

If DC power switching frequency is increased to reduce surge protector reset delay, then surge protector reset time is improved, but power consumption increases

Engineering Contradiction:
Improvesurge protector reset timeVSAvoidpower consumption
Core Design Contradiction:
Loss of timeVSUse of energy by moving object

Solution Approach 1:

The feedback mechanism allows the system to maintain low power consumption by using infrequent scheduled polarity switching (5 to 0.2 Hz) while achieving rapid surge protector reset when needed. The current measurement and control system detects surge events and triggers immediate polarity switching only when necessary, avoiding continuous high-frequency switching and its associated power consumption.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically adjusts the polarity switching frequency based on network conditions. During normal operation, polarity switching occurs at low frequency (5 to 0.2 Hz) to minimize power consumption. When a surge event is detected through current measurement, the system dynamically increases the switching frequency by immediately triggering a polarity switch, thus achieving rapid surge protector reset only when required.

Inventive Principle:
Principle #15Dynamics

3Reliability

If surge protectors wait for zero voltage crossing to reset in switched DC network, then surge protector reliability is improved, but network availability deteriorates during surge events

Engineering Contradiction:
Improvesurge protector reliabilityVSAvoidnetwork availability
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The current measurement means provides feedback about surge protector status, enabling the controller to detect when a surge protector has triggered. Upon detection, the controller immediately switches the DC power signal polarity, forcing the surge protector to reset without waiting for the next scheduled switching time. This maintains surge protector reliability while minimizing network unavailability during and after surge events.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system prepares for rapid surge protector reset by continuously monitoring current and being ready to switch polarity immediately when a surge event is detected. This preliminary monitoring and readiness ensure that surge protectors can reset rapidly (within 1 to 5 ms) while maintaining their reliability through controlled polarity switching.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables rapid reset of surge protectors within 1 to 5 ms, minimizing network downtime and ensuring communication continuity during power surges.

Implementation Method 1

The current measurement means may derive a value related to the current by measuring voltage across a resistive element

Methodology Applied
Scientific EffectElectrical Resistance: Electrical Resistance

Implementation Method 2

the controller is responsive to abrupt changes in current to trigger the polarity switching module to switch polarity of the DC signal

Methodology Applied
Scientific EffectElectrical Polarity Switching:

Data Source

PatentUS12573841B2Cable network power unit for surge protector release
Publication Date: 2026.03.10 TECHNETIX
  • US12573841B2 patent drawing
  • US12573841B2 patent drawing

AI summary

There is provided a cable network power unit (22) configured to generate a DC power signal periodically switching between a positive and negative voltage, the power unit (22) comprising a polarity switching module (66), current measuring device (60), and a controller (64), wherein the controller (64) is responsive to abrupt changes in current to trigger the polarity switching module (66) to switch polarity of the DC power signal, and thereby reset surge protectors in active devices such as nodes or amplifiers if they have triggered due to a power surge, for example from a lightning strike.