Cartridge System for Cable Reel Storage and Transport
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing solutions require multiple accessories for storing, deploying, retrieving, and transporting fiber optic and electrical cables, leading to inefficiencies and the need for frequent accessory changes.
Innovation Solution
A cartridge system that includes a case with rotatable reel roller elements and a lid, allowing for efficient storage, deployment, and transportation of cable reels, with stackable design and wheels for easy movement.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If multiple separate accessories are used for storing, deploying, retrieving and transporting cables, then each function can be performed with specialized equipment, but the overall system complexity increases and requires frequent accessory changes
Solution Approach 1:
The patent combines multiple previously separate accessories (storage container, deployment mechanism, retrieval mechanism, and transport device) into a single integrated cartridge system. The case houses both the cable reel and the spool simultaneously, with the spool acting as both the storage container and the deployment mechanism, eliminating the need for multiple separate components.
Solution Approach 2:
The cartridge system is designed to perform multiple functions through a single device: the case provides structural support and protection, the spool serves as both storage container and deployment mechanism, the handle enables both transport (when attached to case) and reel rotation (when attached to spool), and the opening/closing mechanism provides both access control and structural integrity.
2Ease of operation
If traditional separate containers and accessories are used for cable storage and deployment, then each component can be optimized for its specific function, but handling and transportation become less efficient
Solution Approach 1:
The patent merges the storage container, deployment mechanism, and transport device into a single cartridge unit. The case and spool are permanently integrated, eliminating the need to transfer cables between separate containers. The handle can be quickly repositioned between the case and spool for different operations without changing accessories.
Solution Approach 2:
The cable is pre-wound onto the spool during manufacturing, and the spool is pre-positioned within the case. This preliminary preparation eliminates the need for on-site cable winding or accessory assembly, allowing operators to simply attach the handle and begin deployment immediately.
3Productivity
If cable reels are placed in separate shipping containers for transportation, then the cables are protected, but the overall transportation efficiency and space utilization decrease
Solution Approach 1:
The patent combines the cable reel, storage container, and transport device into a single cartridge system. The case serves as both the protective container and the transport unit, with integrated handles for maneuvering. This eliminates the need for separate shipping containers and reduces logistics complexity.
Solution Approach 2:
The case is designed to fulfill multiple roles: it provides structural support and protection for the cable reel, serves as the outer housing for the spool mechanism, and functions as the transport unit with integrated handles. This multi-functionality eliminates the need for separate transportation containers.
Data Source
AI summary
A cartridge system for a cable reel. The cartridge system includes a case configured to hold the cable reel and a pair of reel roller elements inside the case. Each of the reel roller elements has ends that are connected to opposite sides of the case. Each of reel roller elements has a roller rotatable within the case. The roller is configured to receive a flange of the cable reel such that the cable reel is rotatable within the case.