Cable Reel Housing With Length Marking for Easier Wire Installation

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Solution Overview

Problem

Existing devices fail to simultaneously facilitate storage, transport, and installation of electrical wires or cables efficiently, often requiring multiple tools, making it difficult to gauge wire length and identify section values, and lacking a compact solution for handling and environmental sustainability.

Innovation Solution

A device comprising a base and top panel with attachment elements, a rotatable cylinder for wire winding, and features like color-coded section indicators, a carrying case, and a geolocation system, which integrates storage, transport, and installation functions while reducing environmental impact and handling risks.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional separate tools are used for storage, transport and installation of wires, then each function can be performed, but multiple tools are required and handling becomes complex

Engineering Contradiction:
Improvemulti-functionalityVSAvoidnumber of tools
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines storage, transport and installation functions into a single integrated device. The reel housing serves as both storage container and installation tool, eliminating the need for separate tools for each function.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The device is designed to perform multiple functions: storing wires on the reel, transporting the wire bundle via the housing, and installing wires through the guide and cutting mechanisms integrated into the same structure.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Loss of information

If wire length is not marked or indicated, then the wire can be stored compactly, but the remaining length cannot be easily gauged or estimated

Engineering Contradiction:
Improvewire length informationVSAvoidwire length measurement
Core Design Contradiction:
Loss of informationVSEase of operation

Solution Approach 1:

The housing is pre-marked with length indicators before use. These markings are prepared in advance to show the remaining wire length, eliminating the need for measurement during installation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The length markings provide continuous visual feedback about the remaining wire length as the reel unwinds, allowing the user to monitor wire consumption without additional measurement tools.

Inventive Principle:
Principle #23Feedback

3Loss of information

If the wire section value is not externally indicated, then the wire can be packaged simply, but the section value cannot be easily identified after opening packaging

Engineering Contradiction:
Improvewire section valueVSAvoidpackaging simplicity
Core Design Contradiction:
Loss of informationVSEase of manufacture

Solution Approach 1:

The housing has different visual characteristics (color, texture, or markings) corresponding to different wire section values. Each local area of the housing provides specific information about the wire type stored within.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The housing uses color coding to indicate wire section values. Different colors correspond to different wire specifications, allowing quick identification without examining the wire itself.

Inventive Principle:
Principle #32Color changes

4Ease of operation

If the coil moves on the ground during unwinding, then the coil can be easily placed, but it becomes difficult to unwind the wire

Engineering Contradiction:
Improvewire unwindingVSAvoidcoil position stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The housing structure provides mechanical support and counterbalance to the reel, preventing it from moving or tipping during wire unwinding operations.

Inventive Principle:
Principle #8Anti-weight (Counterweight)

5Reliability

If dedicated tools are required for each wire type, then each wire can be handled appropriately, but the number of tools required increases

Engineering Contradiction:
Improvewire handling appropriatenessVSAvoidnumber of tools
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The device is designed to handle multiple wire types and operations (cutting, stripping, guiding) with a single integrated tool set, eliminating the need for multiple dedicated tools for different wire types.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20240246788A1Device for storing, transporting and installing electrical wires and cables
Publication Date: 2024.07.25 NEXANS INC
  • US20240246788A1 patent drawing
  • US20240246788A1 patent drawing
  • US20240246788A1 patent drawing

AI summary

The invention relates to a device (10) for storing, transporting and installing electrical wires or cables, comprising a base panel (12), a top panel (14) parallel to the base panel (12) and at least two attachment elements (16) connecting the base panel (12) to the top panel (14), at least one cylinder (18) on which an electrical wire or cable is wound, the cylinder (18) having a central space along the entire length thereof, this space receiving a rod having a predetermined geometric shape, which rod interlocks into a predetermined location in the base panel (12) and in the top panel (14), the cylinder (18) being rotatable about said rod.