Adjustable Cable Retractor With Constant-Force Resistance Modules

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Solution Overview

Problem

Existing cable retractor devices provide variable resistance that is inefficient for muscle strengthening, especially when muscles are fully extended, and lack adjustable resistance levels to accommodate users of varying sizes and strength.

Innovation Solution

A cable retractor device with adjustable resistance modules that provide constant-force resistance at each level, allowing easy adjustment through removable modules and a resistance selector, enabling incremental resistance changes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If variable resistance is provided through elastic band or traditional spring, then the resistance increases as the range of motion increases, but the exercise efficiency decreases because maximum resistance occurs when the muscle is at its weakest state

Engineering Contradiction:
Improveresistance forceVSAvoidexercise efficiency
Core Design Contradiction:
ForceVSProductivity

Solution Approach 1:

The patent employs a cam mechanism that dynamically adjusts the resistance profile throughout the range of motion. The cam's specially designed surface profile transforms rotational motion into linear motion, creating a resistance curve that maintains optimal force levels regardless of muscle position, thereby resolving the contradiction between variable resistance and exercise efficiency

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the resistance parameter from a variable profile (increasing with range of motion) to a constant or optimized profile through the cam mechanism. This parameter transformation ensures that the resistance force remains appropriate for muscle strengthening throughout the entire exercise range, addressing the inefficiency of traditional variable resistance systems

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If a single non-adjustable resistance level is provided, then the device structure is simple, but the adaptability to different users decreases

Engineering Contradiction:
Improveresistance adjustment mechanismVSAvoiduser accommodation
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent segments the resistance adjustment function into discrete, selectable levels that can be easily changed by the user. The cam mechanism includes multiple positioned elements that provide distinct resistance levels, allowing users to select appropriate resistance based on their individual needs without complicating the overall device structure

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system transitions from a static, single-resistance design to a dynamic, multi-level resistance system. The cam mechanism enables smooth transitions between different resistance levels while maintaining structural simplicity, thereby improving adaptability without proportionally increasing device complexity

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If adjustable resistance levels are provided through traditional mechanisms, then the adaptability to different users improves, but the ease of operation decreases due to cumbersome adjustment

Engineering Contradiction:
Improveresistance level adjustmentVSAvoidresistance adjustment
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The cam mechanism provides dynamic, smooth adjustment between resistance levels through rotational motion. This dynamic adjustment method is more intuitive and easier to operate than traditional mechanical systems, allowing users to quickly change resistance levels during exercise without cumbersome procedures

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention replaces traditional complex mechanical adjustment systems with a cam-based mechanism that uses rotational motion to control resistance. This substitution simplifies the adjustment process, making it more user-friendly while maintaining adaptability to different user needs

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device ensures consistent muscle engagement throughout the exercise range, accommodating diverse user needs by providing customizable resistance levels.

Implementation Method 1

Each resistance module contains a constant-force spring that is configured to resist the cord being pulled off of the cord spool

Methodology Applied
Scientific EffectSpring: Spring

Data Source

PatentUS12472397B2Adjustable-force resistance cable retractor
Publication Date: 2025.11.18 SHERIN KEPH
  • US12472397B2 patent drawing
  • US12472397B2 patent drawing
  • US12472397B2 patent drawing

AI summary

Apparatuses and methods for providing adjustable levels of resistances are disclosed. In some embodiments, the apparatus comprises a resistance module configured to provide a resistance. In some embodiments, the resistance module is configured to provide a constant-force resistance. In some embodiments, the apparatus comprises a continuously-variable gear for providing a continuously-variable resistance.