Cable Saw Adapter Assembly for Oscillating Surgical Tools

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Solution Overview

Problem

Existing surgical power tools lack versatility in cutting through bone and tissue efficiently, as they are limited by fixed cutting blades and do not effectively utilize flexible cutting wires for various surgical applications.

Innovation Solution

An adapter apparatus for a cable saw that attaches to an oscillating power tool, converting angular oscillations into translational motion to apply alternating tension to a cutting wire, generating friction for efficient cutting through bone and tissue.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a fixed cutting blade is used in the power tool, then the device structure is simple, but the adaptability for different surgical applications is limited

Engineering Contradiction:
Improveadaptability for different surgical applicationsVSAvoiddevice structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The adapter assembly enables a single power tool to perform multiple surgical functions by accommodating both oscillating saw blades and cable saw wires through a universal mounting interface. The lateral arms with connection interfaces allow the same drive shaft to drive different cutting implements, making the power tool versatile for various bone cutting applications

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If an adapter assembly with lateral arms is introduced to enable cable saw functionality, then the versatility is improved, but the device complexity increases

Engineering Contradiction:
Improvecable saw functionalityVSAvoidadapter structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The adapter assembly acts as an intermediary component between the power tool drive shaft and the cable saw wire. The lateral arms extend from the mounting hub to provide connection interfaces for the wire, mediating the transmission of oscillating motion from the drive shaft to the flexible cutting wire without requiring fundamental changes to the power tool design

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If the cutting wire is used instead of a rigid blade, then the cutting efficiency is improved, but the difficulty of maintaining proper tension and alignment increases

Engineering Contradiction:
Improvecutting efficiencyVSAvoidwire tension and alignment
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The connection interfaces at the lateral arms are designed to dynamically maintain proper wire tension and alignment during operation. The lateral arms themselves act as tensioning elements, and the connection interfaces allow for adjustment and maintenance of optimal wire tension, accommodating the dynamic nature of the flexible cutting wire during the cutting process

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient cutting and removal of materials by converting the oscillating motion of the power tool into a seesaw motion in the adapter's lateral arms, which applies tension to the cutting wire, enhancing surgical precision and versatility.

Implementation Method 1

The adapter apparatus may convert the angular oscillations of a drive shaft of the oscillating power tool to generate a translational seesaw motion in lateral end portions of the arms of the adapter

Methodology Applied
Scientific EffectMechanical oscillation conversion:

Implementation Method 2

The rapid alternating movement may generate friction to effectively cut and remove material where the wire engages the bone or tissue

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS11864774B2Adapter assembly for surgical cutting tool
Publication Date: 2024.01.09 ARTHREX INC
  • US11864774B2 patent drawing
  • US11864774B2 patent drawing
  • US11864774B2 patent drawing

AI summary

An adapter apparatus for a cable saw or similar cutting implement includes a hub adapter that may detachably engage a mounting hub of a power tool. A pair of lateral arms extend outward on opposing sides of the hub adapter to a connection interface of the cable saw. The connection interface engages opposing wire ends of the cable saw and provides for a cutting operation in response to an oscillating motion of the power tool.