Power Cable Sections With Different Temperature Qualification

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Solution Overview

Problem

Existing power cable systems face limitations due to hotspots, which are areas with higher conductor temperatures than the rest of the cable, leading to increased costs and reduced capacity as cooling measures or larger cable sizes are required to manage these hotspots.

Innovation Solution

The power cable system is designed with sections qualified for different highest allowed conductor temperatures, allowing sections with hotspots to operate at higher temperatures than other sections, thereby reducing the need for costly cooling measures and larger cable sizes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If uniform temperature qualification is applied to all cable sections, then manufacturing and installation are simplified, but cable capacity is reduced due to hotspot limitations

Engineering Contradiction:
Improvecable capacityVSAvoidtemperature qualification complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent applies local quality by allowing different cable sections to have different highest allowed conductor temperatures based on their local conditions. Sections with hotspots (higher thermal resistivity, external heat sources, deeper burial) are qualified for higher temperatures than sections without these conditions. This enables each section to operate at its local capacity rather than being constrained by the most restrictive section, thereby increasing overall cable system capacity.

Inventive Principle:
Principle #3Local quality

2Temperature

If cooling measures or thermal backfill are implemented to control hotspots, then temperature control is improved, but system cost increases

Engineering Contradiction:
Improvehotspot temperature controlVSAvoidsystem cost
Core Design Contradiction:
TemperatureVSQuantity of substance

Solution Approach 1:

The patent changes the temperature parameter qualification for different cable sections based on their thermal conditions. Instead of implementing physical cooling measures or thermal backfill, the solution modifies the operational temperature parameters allowed for each section. Sections with hotspots are qualified for higher temperatures, eliminating the need for expensive cooling infrastructure or thermal management materials while maintaining safe operation.

Inventive Principle:
Principle #35Parameter changes

3Temperature

If cable size is increased to accommodate hotspot limitations, then temperature control is improved, but manufacturing cost and installation complexity increase

Engineering Contradiction:
Improveconductor temperature managementVSAvoidcable manufacturing and installation
Core Design Contradiction:
TemperatureVSEase of manufacture

Solution Approach 1:

The patent applies local quality by segmenting the cable system into sections with different temperature qualifications. Rather than increasing the overall cable size to accommodate the most restrictive section, each section is qualified according to its local thermal conditions. This allows the use of smaller, more cost-effective cable sizes in sections without hotspots while maintaining appropriate temperature management where needed.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20250132070A1Power Cable System Having Cable Sections with Different Highest Allowed Conductor Temperature, and A Method for Qualifying a Power Cable System
Publication Date: 2025.04.24 NKT HV CABLES AB
  • US20250132070A1 patent drawing
  • US20250132070A1 patent drawing

AI summary

A power cable system including at least a first section and a second section is disclosed. The first section includes a cable section with at least one cable accessory and is allowed to reach a first highest allowed conductor temperature and the second section is allowed to reach a second highest conductor temperature, and the first highest allowed conductor temperature is different than the second highest allowed conductor temperature. A corresponding method is also provided, suitable for individually qualifying the first section and the second section for their respective temperatures according to a set of requirements, such as requirements for testing of high voltage cable systems that is to be installed in a national power grid.