Communications Cable Separator Structure for Alien Crosstalk Mitigation

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Solution Overview

Problem

Communications cables with twisted pairs experience crosstalk interference due to proximity, leading to reduced data transmission rates and increased bit rate errors, and conventional solutions like thicker jackets increase material costs and weight without ensuring effective separation.

Innovation Solution

Incorporating a separator structure between twisted pairs, which includes extending portions wrapped around the outer periphery to maintain pair orientation and separation, reducing alien crosstalk risks through optimized rib configurations and thickness variations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If thicker cable jacket is used to increase separation distance between cables, then alien crosstalk is reduced, but material costs and cable weight increase

Engineering Contradiction:
Improvealien crosstalkVSAvoidcable weight
Core Design Contradiction:
Object-affected harmful factorsVSWeight of moving object

Solution Approach 1:

The separator structure is divided into multiple functional segments: internal separation elements positioned between twisted pairs, and external ribs formed on the inner surface of the jacket. This segmentation allows each element to contribute to separation, reducing the need for excessive jacket thickness while maintaining effective alien crosstalk mitigation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The separator structure acts as an intermediary element between adjacent cables, providing mechanical separation without requiring the outer jacket to bear the full separation function. The ribs on the inner jacket surface serve as intermediate structures that maintain cable spacing while using minimal material.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If thicker cable jacket is used to increase separation distance between cables, then alien crosstalk is reduced, but material costs increase

Engineering Contradiction:
Improvealien crosstalkVSAvoidmaterial usage
Core Design Contradiction:
Object-affected harmful factorsVSQuantity of substance

Solution Approach 1:

The separation function is segmented between the separator structure and the jacket ribs, allowing thin-walled jacket material to achieve effective separation. This eliminates the need for thick jacket material while maintaining alien crosstalk protection.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The jacket is designed as a thin-walled structure with ribs formed on the inner surface, replacing the need for thick solid material. The ribbed thin film structure provides mechanical separation while minimizing material consumption.

Inventive Principle:
Principle #30Flexible shells and thin films

3Object-affected harmful factors

If ribs are formed on internal surface of jacket to increase separation distance, then alien crosstalk is reduced, but twisted pairs may shift into gaps between ribs increasing crosstalk risk

Engineering Contradiction:
Improvealien crosstalkVSAvoidpair position stability
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The separator structure serves as an intermediary that stabilizes twisted pair positioning before the pairs enter the ribbed jacket structure. This intermediate stabilization prevents pairs from shifting into gaps between ribs, ensuring reliable alien crosstalk protection.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS10121571B1Communications cables incorporating separator structures
Publication Date: 2018.11.06 SUPERIOR ESSEX INT INC
  • US10121571B1 patent drawing
  • US10121571B1 patent drawing
  • US10121571B1 patent drawing

AI summary

A cable may include a plurality of longitudinally extending twisted pairs of individually insulated conductors. A longitudinally extending separator may be positioned between the plurality of twisted pairs. The separator may include at least one portion that extends beyond and is wrapped at least partially around an outer periphery of the plurality of twisted pairs. The at least one extending portion may have a variable thickness or one or more ribs may be formed on a surface of the extending portion. Additionally, a jacket may be formed around the plurality of twisted pairs and the separator.