Universal Cable Support Connector for Width Adaptation
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing cable support systems require multiple transition pieces for connecting segments of different widths, complicating assembly and increasing handling complexity.
Innovation Solution
A cable support segment connector with perforated side bars for fastener passage or tool-free latches, featuring adjustable kinks for alignment and a universal design allowing connection to either side of adjacent segments, enabling adaptation to various widths and configurations without additional fastening means.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If separate transition pieces are used for each width combination, then cable support segments of different widths can be connected, but the number of different connector types increases and assembly complexity increases
Solution Approach 1:
The connector is designed with a universal adaptation section that can accommodate multiple width combinations through a single connector type. The adaptation section includes a first side rail and a second side rail with variable spacing, allowing the same connector to adapt to different cable support segment widths without requiring multiple specialized transition pieces.
Solution Approach 2:
The connector incorporates adjustable elements in the adaptation section that allow dynamic reconfiguration of the side rail spacing. This enables the connector to be adjusted to match different width requirements on-site, transforming a static single-function connector into a dynamic multi-function component.
2Adaptability or versatility
If multiple transition pieces are required, then different width connections are possible, but handling complexity and assembly time increase
Solution Approach 1:
The invention merges the functions of multiple specialized transition pieces into a single universal connector. By combining the adaptation capabilities of various width-specific connectors into one multi-functional component, the assembly process requires handling fewer parts, reducing assembly time and complexity.
3Ease of manufacture
If fixed-width connectors are used, then manufacturing is simpler, but flexibility to adapt to different configurations is reduced
Solution Approach 1:
The connector is segmented into distinct functional sections: a first connection section with fixed geometry for standard connection, and an adaptation section with variable geometry for width adjustment. This segmentation allows the fixed portions to be manufactured simply while the adaptive portion provides configuration flexibility through adjustable elements.
Data Source
Figure 1
Figure 2
Figure 3
AI summary
Described is a cable support segment connector 1 designed as an adapter for a cable support system, which connector 1 has at least four sections, each comprising a right and a left side member 2, 3, arranged in the direction of the connector 1, of which: - a first section as the first connection section 5 for mechanically connecting the connector 1 to a first cable support segment 17, - a second section as the second connection section 9 for mechanically connecting the connector 1 to a second cable support segment 22, 23, 24, - a third section located between the two connection sections 5, 19 as the support section 7 for supporting installations routed over the connector 1, in particular cables routed over the connector 1, and - a fourth section arranged between the support section 7 and one of the two connection sections 5, 9 as the adjustment section 6, 8 for adapting the adjacent connection section 5 or 8.9 are designed to fit the connection geometry of the cable support segment 17, 22, 23,24 to be connected to connector 1.