Stranded Cable Termination Collar for Compact Strand Alignment
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Solution Overview
Problem
Existing technologies for creating cable terminations for multi-stranded synthetic filament cables result in bulky overall cable terminations, lack control over strand position and alignment, and hinder inspectability.
Innovation Solution
The use of advanced collars that reroute strands as they leave the collector, combined with offset terminations and inspection ports, reduces the bulk of the overall cable termination, improves strand control, and enhances inspectability.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Device complexity
If traditional strand terminations are used without advanced collars, then the cable termination can be simpler in structure, but the overall cable termination becomes bulky and strand alignment control is poor
Solution Approach 1:
The advanced collar redistributes strand terminations across multiple dimensional levels (offset planes) rather than requiring all strands to diverge in a single plane. This allows the cable termination to maintain a compact overall volume while providing adequate space for each individual strand termination, effectively solving the bulkiness problem without complicating the basic structure.
2Ease of manufacture
If traditional strand termination methods are used, then the installation process is simpler, but control over strand position and alignment is insufficient
Solution Approach 1:
The advanced collar acts as an intermediary component between the collector and the individual strand terminations. It provides a structured framework with guide features that actively control strand positioning and alignment during installation, while still allowing for relatively simple assembly procedures. The collar's design facilitates straightforward installation without requiring complex alignment procedures.
3Device complexity
If traditional cable termination design is used, then the structure is more straightforward, but inspectability of cable strands is hindered
Solution Approach 1:
The advanced collar divides the cable termination structure into distinct segments: the collector, the collar itself, and individual strand termination points. This segmentation creates defined inspection zones where each strand can be individually accessed and examined. The modular structure allows inspectors to systematically check each strand's condition, alignment, and securement without having to dissect the entire termination assembly.
Data Source
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AI summary
Advanced components that are useful m providing a compact overall cable tennination for a multi-stranded cable and in providing for the control and inspection of the individual components of a multi-stranded cable. Multiple individual cable strands are provided with a termination on their free end. These terminations are connected to a collector. An. advanced collar is provided that assists in the transition of the strands as they leave the collector and transition to the structure found in the free portion of the cable.