Cable Processing Tool Identification and Verification System
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Solution Overview
Problem
Existing cable processing systems require multiple large and heavy tool units, leading to increased costs and the risk of improper tool usage due to similarity, resulting in rejects, tool damage, and longer downtime.
Innovation Solution
A system with two sets of tools and a processing device that uses a test unit with identification means and a check device to ensure only suitable tools are combined for specific processing steps, preventing improper usage through automatic recognition and verification.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If multiple different tool units are provided for exchange to process different cable shapes and processing steps, then the processing device can handle various cable types and operations, but the units become large and heavy, increasing cost and complexity
Solution Approach 1:
The tool system is divided into two independent sets (first set and second set), each containing multiple tools that can be independently exchanged. This segmentation allows the processing device to handle different cable types and processing steps using combinations of tools from the two sets, rather than requiring multiple complete tool units, thereby reducing overall system complexity while maintaining versatility.
Solution Approach 2:
Tools from the first set and second set can be combined in various ways to perform different processing steps on different cable types. The holding devices are designed to accommodate multiple tool types from their respective sets, enabling a single processing device to perform multiple functions through different tool combinations, thus reducing the need for multiple specialized tool units.
2Adaptability or versatility
If tools are individually exchangeable and many tools are provided, then flexibility in tool selection is improved, but the danger of confusing similar tools increases, leading to improper usage, rejects, and tool damage
Solution Approach 1:
The system incorporates identification means that automatically detect and identify tools when they are mounted in the holding devices. The check device then verifies whether the identified tools form a suitable combination for the intended processing step. This feedback mechanism provides immediate confirmation of correct tool selection, preventing improper usage and the associated risks of rejects and tool damage while maintaining flexible tool exchangeability.
Solution Approach 2:
The manual verification process for tool suitability is replaced by an automated identification and check system. Instead of relying on operator judgment to select correct tool combinations, the system uses identification means (such as sensors or readers) to automatically detect tool characteristics and the check device to verify compatibility, eliminating human error in tool selection.
3Adaptability or versatility
If multiple large and heavy tool units are provided for exchange, then complete processing capabilities are available, but the exchange process becomes time-consuming and costly
Solution Approach 1:
By segmenting the tool system into two independent sets with independently exchangeable tools, the patent enables partial tool exchanges rather than requiring exchange of complete heavy tool units. Operators can exchange individual tools from the first set or second set as needed, significantly reducing exchange time and effort while maintaining complete processing capabilities through appropriate tool combinations.
Solution Approach 2:
The system prepares for efficient tool exchange by implementing identification means that automatically recognize tools during the exchange process. This preliminary identification capability allows the check device to verify tool suitability immediately upon exchange, streamlining the entire tool change process and minimizing downtime without requiring complete tool unit replacements.
Data Source
AI summary
The system (1) for processing a cable (5) comprises a first set of tools (30(i)), a second set of tools (35(j)) and a processing device (10) for executing different processing steps for processing a cable (5) using at least two tools (30(i), 35(j)). The processing device (10) comprises: a first holding device (15), which is intended for the purpose of removably holding a first tool (30(i)) which is selected from the first set of tools, and a second holding device (16), which is intended for the purpose of removably holding a second tool (35(j)) which is selected from the second set of tools, at least one tool of the first set being suitable for processing the cable exclusively in combination with one of the tools of a predetermined partial set of the second set. A test unit (40) comprises identification means (45) for identifying the first tool (30(i)) and the second tool (35(j) and a check device (55) for checking whether the identified tools (30(i) 35(j)) are each tools which are suitable for processing in combination with one another.


