Cable-Winding Channel with Ratchet Mechanism for Garage Storage

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing garage organization systems are inadequate for frequently accessed tools like power cords, speakers, and lights, as they often require inconvenient storage solutions that do not provide ready access or remote control capabilities.

Innovation Solution

A cable-winding apparatus comprising a securing surface, a rotatably connected cable-winding channel with non-planar walls, and a ratchet mechanism, which includes a coil spring and face gears to prevent rotation in one direction while allowing it in the opposite direction, enabling efficient cable management and access.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If tools are stored in ground-based boxes or cabinets, then they are easily accessible, but they occupy valuable floor space and require convenient storage locations

Engineering Contradiction:
Improveaccessibility of toolsVSAvoidfloor space occupied
Core Design Contradiction:
Ease of operationVSArea of stationary object

Solution Approach 1:

The patent transitions from ground-based storage to overhead wall-mounted storage, utilizing vertical space instead of horizontal floor space. The cable-winding apparatus is mounted on walls or overhead surfaces, allowing tools to be stored in three-dimensional space above the work area while keeping the floor clear.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The cable-winding channel rotates to follow the cable as it is paid out or wound in, maintaining proper cable routing and tension dynamically during tool operation. This dynamic adjustment ensures continuous accessibility without cable tangling or obstruction.

Inventive Principle:
Principle #15Dynamics

2Area of stationary object

If tools are stored overhead, then floor space is freed up, but frequent access to tools becomes inconvenient

Engineering Contradiction:
Improvefloor space availableVSAvoidaccessibility of tools
Core Design Contradiction:
Area of stationary objectVSEase of operation

Solution Approach 1:

The cable-winding channel is designed to rotate automatically as cable is paid out or wound in, allowing the channel to follow the cable's movement. This dynamic adjustment maintains proper cable routing and ensures tools remain easily accessible despite overhead storage location.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The apparatus provides localized cable management at the point of tool access, with the winding channel positioned directly at the mounting location. This local cable routing eliminates the need for long cable runs across the garage, improving accessibility.

Inventive Principle:
Principle #3Local quality

3Ease of operation

If cable is allowed to hang freely, then tool access is simple, but cable management becomes disorganized and creates safety hazards

Engineering Contradiction:
Improvesimplicity of tool accessVSAvoidorganization of cable
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The spring-loaded ratchet mechanism dynamically adjusts cable tension and routing as the cable is paid out or wound in. The spring maintains proper tension to prevent cable sagging or tangling, while the ratchet allows one-way rotation to follow cable movement, keeping the cable organized throughout operation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The spring-loaded mechanism automatically maintains cable tension and routing without user intervention. As the cable is paid out or wound in, the spring self-adjusts to maintain proper tension and guide the cable through the winding channel, eliminating the need for manual cable management.

Inventive Principle:
Principle #25Self-service

4Stability of the object's composition

If a fixed cable routing system is used, then cable organization is maintained, but the system cannot adapt to cable being paid out or wound in

Engineering Contradiction:
Improvecable organizationVSAvoidadaptability to cable movement
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The cable-winding channel is designed to rotate on its mounting axis, allowing it to dynamically adapt its position as cable is paid out or wound in. This rotational freedom maintains proper cable routing and organization throughout the entire range of motion, combining structural stability with operational adaptability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The apparatus separates the cable-winding function from the mounting structure, with the channel as a distinct rotatable component. This segmentation allows the channel to independently rotate and adapt to cable movement while remaining securely mounted to the wall or overhead surface.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus provides a convenient and organized storage solution for frequently used tools by allowing easy access and remote control, addressing the limitations of traditional garage organization systems.

Implementation Method 1

The coil spring may be fixed at a first end to the channel base opposite the channel walls. The coil spring may be fixed at a second end to the securing surface. The coil spring may force the channel away from the securing surface.

Methodology Applied
Scientific EffectSpring force: Spring

Implementation Method 2

The ratchet mechanism may be disposed in the spring. The ratchet mechanism may include one or more of a first face gear and a second face gear. The coil spring may force the plurality of first ratchet teeth against the plurality of second ratchet teeth such that the pluralities of first and second ratchet teeth prevent rotation of the channel with respect to the securing surface in a first direction while permitting rotation of the channel with respect to the securing surface in a second direction opposite the first direction.

Methodology Applied
Scientific EffectRatchet mechanism: Ratchet

Implementation Method 3

The at least partially perpendicular walls of the cable-winding channel may comprise non-planar walls selected from the group consisting of ridges, grooves, channels, undulations, knurles, flutes, indentations, depressions, and hatches, or combinations thereof.

Methodology Applied
Scientific EffectNon-planar surface geometry: Geometry

Data Source

PatentUS10479643B2Cable-winding apparatus
Publication Date: 2019.11.19 MILES JEROME
  • US10479643B2 patent drawing
  • US10479643B2 patent drawing
  • US10479643B2 patent drawing

AI summary

Embodiments of a cable-winding apparatus are described herein. The apparatus may include one or more of a securing surface, a cable-winding channel, a coil spring, and a ratchet mechanism. The cable-winding channel may be rotatably connected to the securing surface. The channel may include a base and two or more walls extending at least partially perpendicularly from the base along opposite sides of the base. The ratchet mechanism may include one or more of a first face gear and a second face gear. The first and second face gears may each include a plurality of ratchet teeth. The spring may force the channel away from the securing surface. The ratchet teeth may prevent rotation of the channel with respect to the securing surface in a first direction while permitting rotation of the channel with respect to the securing surface in a second direction opposite the first direction.