Cabover Shelter Airfoil Layout for Lower Aerodynamic Drag

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Solution Overview

Problem

Traditional cabover designs for heavy-duty trucks and recreational vehicles increase aerodynamic drag, decrease fuel economy, and reduce maneuverability due to their elevated height, which is particularly problematic for overland and off-road vehicles.

Innovation Solution

Integration of strategically placed airfoils on the cabover portion of the shelter structure to redirect airflow and reduce pressure, thereby minimizing aerodynamic drag and enhancing vehicle performance and fuel efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If a traditional cabover design is used to reduce vehicle length, then the overall vehicle length is decreased, but the vehicle height increases which worsens aerodynamic drag

Engineering Contradiction:
Improvevehicle lengthVSAvoidaerodynamic drag
Core Design Contradiction:
Length of moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent applies local quality by adding airfoils specifically to the cabover portion of the vehicle where aerodynamic drag is most problematic. The airfoils are strategically positioned at the front corners and along the sides of the cabover section, creating localized aerodynamic optimization without changing the overall vehicle dimensions. This allows the vehicle to maintain its compact length while reducing drag at the critical high-drag regions.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs curvature principles by using airfoil-shaped structures with curved surfaces designed to smoothly guide airflow around the cabover portion. The airfoils feature rounded leading edges and tapered trailing edges that create streamlined flow patterns, reducing turbulence and pressure drag. The curved geometry of the airfoils allows them to effectively manage the separation and reattachment of boundary layers around the vehicle's upper surfaces.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Length of moving object

If the cabover portion is elevated to reduce vehicle length, then the vehicle becomes more compact, but fuel economy decreases due to increased aerodynamic drag

Engineering Contradiction:
Improvevehicle lengthVSAvoidfuel economy
Core Design Contradiction:
Length of moving objectVSUse of energy by moving object

Solution Approach 1:

The patent applies parameter changes by modifying the aerodynamic parameters of the cabover portion through the addition of airfoils. The airfoils change the pressure distribution, flow velocity, and boundary layer characteristics in the region around the cabover section. These parameter changes reduce the overall aerodynamic drag coefficient of the vehicle, directly improving fuel economy without requiring changes to the engine or drivetrain.

Inventive Principle:
Principle #35Parameter changes

3Use of energy by moving object

If airfoils are added to the cabover portion to reduce aerodynamic drag, then fuel economy improves, but the device complexity increases

Engineering Contradiction:
Improvefuel economyVSAvoidstructure complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent applies segmentation by dividing the aerodynamic optimization into discrete, modular airfoil components rather than attempting to redesign the entire cabover structure. The airfoils are separate elements that can be independently designed, manufactured, and installed on the vehicle. This modular approach allows for easier fabrication, installation, and potential adjustment or removal without complex integration requirements.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The airfoils effectively reduce aerodynamic drag by redirecting airflow, leading to improved vehicle performance, drivability, and fuel economy, particularly during high-speed travel.

Implementation Method 1

The airfoil is configured to pull air away from the contact surface of the cabover portion and redirect the airflow path from the portion of the contact surface substantially orthogonal to the direction of travel for the vehicle along the respective lateral sides of the body in a non-linear direction

Methodology Applied
Scientific EffectAerodynamic drag reduction: Aerofoil

Implementation Method 2

the airflow along the exterior of the respective airfoil moves at a higher velocity than the airflow along the interior and through the airflow path width W, which thereby reduces the pressure on the exterior of the respective airfoil, i.e., reduces the aerodynamic drag

Methodology Applied
Scientific EffectBernoulli effect: Bernoulli Effect

Data Source

PatentUS20250001924A1Shelter structure with cabover portion
Publication Date: 2025.01.02 TH CAMPER CO LLC
  • US20250001924A1 patent drawing
  • US20250001924A1 patent drawing
  • US20250001924A1 patent drawing

AI summary

A shelter structure having improved aerodynamics is provided. The shelter structure comprises a body having a first portion and a second portion, wherein the second portion is a cabover portion that extends from the first portion over and above the vehicle propulsion system and cockpit. The cabover portion may comprise at least a contact surface and two opposing lateral sides. At least one airfoil may be strategically positioned proximate the abutment of the contact surface and one of the lateral sides and pulls air away from the contact surface and redirects such air along the respective lateral sides in a non-turbulent manner, such that at least one airfoil reduces a high air pressure zone that may form on the contact surface proximate the respective lateral side during forward travel of the associated vehicle at sufficient speed, which thereby reduces the aerodynamic drag.