3D CAD Work Plan Generation for Flexible Component Production
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Solution Overview
Problem
The manual creation of work plans for component production is time-consuming and lacks flexibility, especially when disruptions occur in the manufacturing process.
Innovation Solution
A procedure that uses a detection unit to record a three-dimensional CAD model, a characteristic detection unit to identify component characteristics, and a classification unit to assign work processes to these characteristics, ultimately generating a flexible, non-sequential work plan.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If a sequential work plan is created manually, then the work plan can be produced with complete control over production steps, but the time and effort required to create the work plan increases significantly
Solution Approach 1:
The patent replaces the manual mechanical process of work plan creation with an automated computer-based system. The system automatically generates work plans by processing component data and determining production sequences, eliminating the need for manual planning and significantly reducing creation time while maintaining complete control over production steps.
Solution Approach 2:
The system enables self-service work plan generation where the computer automatically creates work plans based on component specifications without requiring manual intervention. The automated system serves itself by retrieving data, determining sequences, and generating complete work plans independently, thereby improving productivity and reducing time investment.
2Adaptability or versatility
If a sequential work plan is used, then the production process can be clearly organized, but flexibility to handle disruptions and reassign work orders is lost
Solution Approach 1:
The patent implements dynamic work plans that can adapt to changing production conditions. The system determines production sequences automatically and can reassign work orders to different workstations based on disruptions, machine availability, or other factors. This dynamic approach maintains organizational clarity while providing the flexibility needed to handle production variations and disruptions effectively.
3Extent of automation
If manual work plan creation is performed, then complete control over work plan details is maintained, but the complexity and time investment increase
Solution Approach 1:
The patent creates a universal automated system that handles multiple aspects of work plan creation through a single integrated platform. The system performs data retrieval, feature recognition, sequence determination, and work plan generation automatically, reducing the need for multiple separate tools or manual processes. This multi-functionality manages system complexity by consolidating operations while achieving high automation levels.
Data Source
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AI summary
The invention relates to a method for providing or generating a work plan used for the manufacture of a component, in particular, for example, a shaft. The invention further relates to a computer program and an electronically readable data carrier.