Calcium Fluoride Optical Isolator for UV Return Light Suppression

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Solution Overview

Problem

Chromatic aberration occurs in semiconductor exposure apparatuses due to the wide spectrum line width of KrF and ArF excimer laser beams, leading to resolving power decrease, and return light in ultraviolet laser apparatuses degrades laser performance by causing thermal loads and instability in line width and pulse energy.

Innovation Solution

An optical isolator is integrated into the ultraviolet laser apparatus using a Faraday rotator with a calcium fluoride crystal, where the crystallographic axes and rotation angles are optimized to minimize thermal birefringence and maintain high isolation ratios, even with high-power laser beams.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional optical isolator is used in ultraviolet laser apparatus, then return light suppression is achieved, but thermal birefringence occurs due to high-power laser beams, degrading isolation ratio and laser stability

Engineering Contradiction:
Improveisolation ratioVSAvoidpolarization purity
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent changes the physical parameters of the Faraday material by selecting calcium fluoride crystal with specific crystallographic orientation (rotating the c-axis by 45 degrees relative to the optical axis) and controlling its thickness. This parameter optimization minimizes thermal birefringence effects while maintaining high Faraday rotation, thereby preserving polarization purity and isolation ratio under high-power laser conditions

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a composite structure combining calcium fluoride crystal (Faraday material) with specific optical coatings and magnetic field generation components. This composite approach allows the system to maintain high isolation ratio while managing thermal effects through the material's inherent properties and optimized configuration

Inventive Principle:
Principle #40Composite materials

2Power

If high-power laser beams are used to maintain laser output, then thermal loads increase causing thermal birefringence, but reducing power decreases laser performance

Engineering Contradiction:
Improvelaser output powerVSAvoidthermal load
Core Design Contradiction:
PowerVSTemperature

Solution Approach 1:

The patent optimizes the thickness of the calcium fluoride crystal and the strength of the magnetic field to achieve sufficient Faraday rotation (45 degrees) with minimal thermal accumulation. By carefully selecting these parameters, the system maintains high laser output power while keeping thermal loads within acceptable limits to prevent excessive thermal birefringence

Inventive Principle:
Principle #35Parameter changes

3Strength

If calcium fluoride crystal is used as Faraday material, then high damage threshold and UV transmission are achieved, but crystal orientation must be precisely controlled to minimize thermal birefringence

Engineering Contradiction:
Improvedamage thresholdVSAvoidcrystal orientation control
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent specifies precise crystal orientation parameters (c-axis rotated by 45 degrees relative to optical axis) to minimize thermal birefringence. This parameter specification, while requiring precise control, enables the use of calcium fluoride crystal's superior properties including high damage threshold and excellent UV transmission characteristics

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent performs preliminary orientation of the calcium fluoride crystal during manufacturing, pre-setting the c-axis at the optimal 45-degree angle relative to the optical axis. This preliminary action eliminates the need for complex real-time adjustment mechanisms during operation, simplifying the overall device complexity while maintaining precise orientation control

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively suppresses return light, maintaining laser stability and resolving power by reducing thermal birefringence and ensuring high isolation ratios, thus enhancing the performance of ultraviolet laser apparatuses.

Implementation Method 1

a Faraday rotator containing a Faraday material that rotates a polarization direction of light having transmitted through the first polarizer by a magnetic field

Methodology Applied
Scientific EffectFaraday effect: Faraday Effect

Implementation Method 2

minimize thermal birefringence and maintain high isolation ratios, even with high-power laser beams

Methodology Applied
Scientific EffectThermal birefringence: Birefringence

Data Source

PatentUS12541115B2Optical isolator, ultraviolet laser apparatus, and electronic device manufacturing method
Publication Date: 2026.02.03 GIGAPHOTON INC
  • US12541115B2 patent drawing
  • US12541115B2 patent drawing
  • US12541115B2 patent drawing

AI summary

An optical isolator according to an aspect of the present disclosure includes a first polarizer through which incident light transmits, a Faraday rotator configured to rotate the polarization direction of the light, and a second polarizer through which the light transmits. The Faraday rotator includes a calcium fluoride crystal. When a, b, and c axes are the [001], [100], and [010] crystallographic axes, respectively, and x, y, and z axes are obtained by rotating the three axes by a first angle of 40° to 50° about the c axis and by a second angle of 45° to 75° about the b axis rotated by the first angle, the z axis is parallel to the propagation direction of the light, and the calcium fluoride crystal is disposed such that the transmission axis of the first polarizer and the x axis have an angle difference of 0° to 45°.