Cageless Lavatory Dispenser Block Angling for Self-Support

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Solution Overview

Problem

Conventional lavatory dispensing devices require cages to support surfactant-containing blocks, which are prone to softening and disintegration, leading to premature failure and waste, and lack efficient cleaning and sanitizing benefits.

Innovation Solution

A cageless lavatory dispensing device featuring a hanger with a compressed solid block composition, angled to remain in the flush water path, eliminating the need for cages and providing sustained cleaning and sanitizing benefits through repeated flushes without adhesive materials.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a cage is used to support the compressed solid block, then the block's structural integrity is maintained, but material costs and device complexity increase

Engineering Contradiction:
Improveblock structural integrityVSAvoiddevice structure
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The invention removes the cage component entirely from the device structure. The compressed solid block is designed to function independently without requiring a cage for support, thereby simplifying the device structure while maintaining block integrity through optimized compression and material formulation.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The compressed solid block is engineered to support itself through its own compressed structure and material properties. The block maintains its structural integrity and positioning within the toilet bowl through self-supporting mechanisms rather than requiring an external cage structure.

Inventive Principle:
Principle #25Self-service

2Reliability

If a cage is used to support the compressed solid block, then the block remains positioned during use, but manufacturing steps and material costs increase

Engineering Contradiction:
Improveblock positioning stabilityVSAvoidmanufacturing process
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The cage component is completely removed from the device, eliminating the need for separate cage manufacturing and assembly steps. The compressed solid block is formulated and compressed to provide its own structural support and positioning stability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The support and positioning functions previously provided by the cage are integrated directly into the compressed solid block through optimized compression techniques and material formulation, combining multiple functions into a single component.

Inventive Principle:
Principle #5Merging (Combining)

3Productivity

If the compressed solid block is placed in the flush water path at an angle, then cleaning and sanitizing effectiveness is improved, but the block may be more prone to disintegration

Engineering Contradiction:
Improvecleaning effectivenessVSAvoidblock durability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The block is positioned at a specific angle (10-45 degrees) relative to the flush water flow to optimize water contact and treatment composition release. This angular positioning maximizes cleaning effectiveness while the compressed structure maintains durability despite the increased mechanical stress.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The compressed solid block utilizes composite material formulation combining surfactants, sanitizing agents, and structurally robust binders that maintain block integrity even when positioned at angles subject to water flow and potential mechanical stress.

Inventive Principle:
Principle #40Composite materials

4Reliability

If adhesive materials are used to attach the block to the hanger, then the block remains securely positioned, but the device complexity and material costs increase

Engineering Contradiction:
Improveblock attachment securityVSAvoiddevice structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Adhesive materials and attachment mechanisms are completely removed from the device structure. The compressed solid block is designed to hang securely from the toilet bowl rim through its own compressed structure and weight, eliminating the need for adhesives or complex attachment systems.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The compressed solid block provides its own attachment security through its compressed structure and weight, hanging directly from the toilet bowl rim without requiring external adhesives or attachment mechanisms.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device maintains the compressed solid block's integrity and effectiveness over a reasonable duration, reducing waste and material costs while providing effective cleaning and sanitizing to toilet bowls.

Implementation Method 1

the compressed solid block composition comprises a surfactant constituent which provides a good cleaning and/or foaming benefit

Methodology Applied
Scientific EffectSurfactant action: Surfactant

Implementation Method 2

the compressed solid block composition comprises a sanitizing agent constituent which provides a good sanitizing benefit

Methodology Applied
Scientific EffectSanitizing agent dissolution: Solvation

Data Source

PatentEP1996691B1Improvements in dispensing devices
Publication Date: 2015.05.06 RECKITT BENCKISER LLC
  • EP1996691B1 patent drawingFigure 1~4
  • EP1996691B1 patent drawingFigure 5~8
  • EP1996691B1 patent drawingFigure 9A~10B

AI summary

The present invention relates to a cageless lavatory dispensing device comprising a hanger (10) and a compressed solid block (50) . The hanger (10) has a hook end (20) for suspending the dispensing device to a sanitary- appliance, and the compressed solid block (50) comprises at least one chemical agent. A process for delivering a treatment composition to a sanitary appliance is also disclosed. Said process comprises the steps of : providing and suspending a cageless lavatory dispensing device within the sanitary appliance; periodically flushing water about the exterior of the compressed block to elute at least one chemical constituent to form a treatment composition with said water, which treatment composition provides cleaning and/or sanitizing and/or disinfecting benefit to the sanitary appliance.