Calcium Hydroxide Nanoparticles via Carob Pulp Extract

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Solution Overview

Problem

Current methods for synthesizing nanoparticles, such as chemical and mechanical techniques, are costly and often produce toxic byproducts, necessitating the development of a biological approach for producing calcium hydroxide nanoparticles.

Innovation Solution

Calcium hydroxide nanoparticles are synthesized using carob pulp extract through a process involving heating ethylene glycol, adding calcium hydroxide and carob pulp aqueous extract, followed by sodium hydroxide, and subsequent centrifugation and drying to produce hexagonal nanoparticles with diameters ranging from 31.22 nm to 81.22 nm, suitable for various applications.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If chemical or mechanical methods are used to synthesize nanoparticles, then production efficiency and scalability are improved, but toxic byproducts are generated and environmental safety deteriorates

Engineering Contradiction:
Improvenanoparticle production efficiencyVSAvoidtoxic byproducts
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent employs carob pulp extract as a biological intermediary agent to mediate the synthesis of calcium hydroxide nanoparticles. The extract contains natural compounds that facilitate nanoparticle formation through green chemistry pathways, replacing toxic chemical reagents while maintaining production efficiency. The intermediary biomolecules act as reducing and capping agents during the synthesis process.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent substitutes mechanical and harsh chemical synthesis methods with a biological synthesis system using carob pulp extract. This replacement transforms the synthesis mechanism from energy-intensive mechanical ball milling or chemical precipitation to a bio-mediated process that occurs under milder conditions, eliminating toxic byproduct generation while preserving nanoparticle production capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Quantity of substance

If conventional synthesis methods are used, then nanoparticle production is achieved, but production costs increase due to expensive chemicals and equipment

Engineering Contradiction:
Improvenanoparticle yieldVSAvoidproduction cost
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The patent utilizes carob pulp extract, a low-cost, readily available natural material, as the primary reagent for nanoparticle synthesis. The extract serves as a disposable, biodegradable alternative to expensive specialized chemicals and catalysts required in conventional methods. The natural abundance and low processing cost of carob pulp significantly reduce the overall production cost while maintaining nanoparticle yield.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent changes the fundamental parameters of the synthesis system by replacing synthetic chemicals with natural biomolecules from carob pulp. This parameter change includes using aqueous extracts instead of organic solvents, employing biological reducing agents instead of chemical reductants, and conducting synthesis at lower temperatures and pressures, thereby reducing equipment costs and energy consumption while maintaining production efficiency.

Inventive Principle:
Principle #35Parameter changes

3Object-generated harmful factors

If biological synthesis methods are used, then environmental safety and cost-effectiveness are improved, but synthesis time and process complexity increase

Engineering Contradiction:
Improvetoxicity reductionVSAvoidsynthesis time
Core Design Contradiction:
Object-generated harmful factorsVSLoss of time

Solution Approach 1:

The patent employs preliminary extraction of active compounds from carob pulp to create a concentrated aqueous extract before the actual nanoparticle synthesis. This preliminary action pre-concentrates the bioactive molecules responsible for nanoparticle formation, reducing the time required during the actual synthesis step. The pre-prepared extract is then ready for immediate use in nanoparticle production, optimizing the overall process time.

Inventive Principle:
Principle #10Preliminary action

4Object-generated harmful factors

If carob pulp extract is used for synthesis, then non-toxic nanoparticles are produced, but purification steps to remove contaminants increase process complexity

Engineering Contradiction:
Improvetoxicity eliminationVSAvoidpurification process complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The patent uses carob pulp extract as a dual-function intermediary that both synthesizes nanoparticles and provides natural capping molecules that stabilize the nanoparticle surface. The biomolecules in the extract act as protective intermediaries that prevent aggregation and reduce the need for complex post-synthesis purification steps. The natural capping agents remain on the nanoparticle surface, eliminating the need for additional surface modification procedures.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method provides a cost-effective and non-toxic synthesis of calcium hydroxide nanoparticles suitable for applications like water purification, paper preservation, antimicrobial uses, and dental treatments, avoiding the drawbacks of traditional synthesis methods.

Implementation Method 1

The Ca(OH)2NPs may be synthesized by heating ethylene glycol, adding calcium hydroxide to the ethylene glycol to provide a first mixture, heating the first mixture, adding a carob pulp aqueous extract to the first mixture to form a second mixture, heating the second mixture

Methodology Applied
Scientific EffectReduction: Reduction

Implementation Method 2

centrifuging the third mixture, collecting a colloid sediment

Methodology Applied
Scientific EffectCentrifugal separation: Centrifugal Separation

Data Source

PatentUS11696925B2Calcium hydroxide nanoparticles synthesized with carob pulp extract
Publication Date: 2023.07.11 KING SAUD UNIVERSITY
  • US11696925B2 patent drawing
  • US11696925B2 patent drawing
  • US11696925B2 patent drawing

AI summary

Calcium hydroxide nanoparticles (Ca(OH)2NPs) synthesized using carob pulp extract may be hexagonal nanoparticles with a diameter ranging from about 31.22 nm to about 81.22 nm. The Ca(OH)2NPs may be synthesized by heating ethylene glycol, adding calcium hydroxide to the ethylene glycol to provide a first mixture, heating the first mixture, adding a carob pulp aqueous extract to the first mixture to form a second mixture, heating the second mixture, adding sodium hydroxide (NaOH) to the second mixture to form a third mixture, heating the third mixture, resting the third mixture at room temperature after heating, centrifuging the third mixture, collecting a colloid sediment, extracting any unwanted contaminants from the colloid sediment, and drying the colloid sediment to obtain Ca(OH)2NPs.