Calcium Phosphate Ceramic with Trace Elements for Bone Repair

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Solution Overview

Problem

Current bone filling materials used clinically are osteoconductive but not osteoinductive, leading to a low success rate, and the addition of bone growth factors like BMP is expensive and associated with adverse effects.

Innovation Solution

A calcium phosphate ceramic with trace elements such as Mg, Sr, Na, and Fe, which does not require artificial incorporation of element ions, is developed. This ceramic is derived from biological waste and has a biphasic or triphasic composition, including hydroxyapatite and β-tricalcium phosphate, to promote osteoinductivity and osteogenesis.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If bone growth factors such as BMP are added to bone filling materials to make them osteoinductive, then osteoinductivity is improved, but cost increases and adverse events occur

Engineering Contradiction:
ImproveosteoinductivityVSAvoidadverse events
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent changes the chemical composition parameters by incorporating specific trace elements (Mg: 0.1-5 wt%, Sr: 0.1-5 wt%, Na: 0.1-5 wt%, Fe: 0.1-5 wt%) into the calcium phosphate ceramic structure. This compositional modification enables the material to exhibit osteoinductive properties through trace element-mediated biological responses, replacing the need for protein-based growth factors and avoiding their associated adverse effects.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If multiple types of trace elements are incorporated into bone filling materials, then osteoinductivity is improved, but manufacturing complexity increases and impurity control becomes difficult

Engineering Contradiction:
ImproveosteoinductivityVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple trace element incorporation steps into a single sintering process. By adding magnesium carbonate, strontium carbonate, sodium carbonate, and iron oxide simultaneously to the calcium phosphate precursor mixture and sintering at 900-1100°C, all trace elements are incorporated in one operation, simplifying the manufacturing process and ensuring uniform distribution without sequential processing complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent creates a composite calcium phosphate ceramic material that integrates multiple functional components: hydroxyapatite/β-tricalcium phosphate base structure plus trace elements (Mg, Sr, Na, Fe). This composite approach allows each component to contribute specific properties while maintaining overall material stability and controllable composition within defined ranges.

Inventive Principle:
Principle #40Composite materials

3Reliability

If high concentration of single ion is added to trigger osteoinduction, then osteoinductivity is improved, but biological toxicity increases

Engineering Contradiction:
ImproveosteoinductivityVSAvoidbiological toxicity
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent optimizes the concentration parameters of trace elements to achieve osteoinduction at safe levels. By specifying narrow ranges (0.1-5 wt% for each element) and balancing multiple elements simultaneously, the material achieves threshold effects for osteoinduction while maintaining concentrations below toxic thresholds, leveraging synergistic interactions among elements.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses a multi-element composite approach where Mg, Sr, Na, and Fe work synergistically. Each element contributes to osteoinduction through different mechanisms (Mg for crystal structure stability, Sr for osteoblast differentiation, Na for ion exchange, Fe for angiogenesis), allowing lower individual concentrations while achieving cumulative osteoinductive effects that reduce toxicity risks.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS20250177605A1Bone filling material with trace elements
Publication Date: 2025.06.05 TAKAMAT BIOMEDICAL CO LTD
  • US20250177605A1 patent drawing
  • US20250177605A1 patent drawing
  • US20250177605A1 patent drawing

AI summary

The present invention provides a calcium phosphate ceramic with trace elements, wherein a main component of the calcium phosphate ceramic is selected from a group consisting of hydroxyapatite (HA), α-tricalcium phosphate (α-TCP), β-tricalcium phosphate (β-TCP), tetracalcium phosphate (TTCP) and any combination thereof; the calcium phosphate ceramic comprises various trace elements, at least including Mg, Sr, Na and Fe. The calcium phosphate ceramic is high biocompatible and non-cytotoxic, meanwhile demonstrates extraordinary features of osteoinductivity, osteoconductivity, osteogenesis activity and achieves the purpose of bone repair.