Calibration Scene Mapping for Autonomous Sensor Ground Truth

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Solution Overview

Problem

Achieving high accuracy in ground truth labeling for autonomous vehicle sensor calibration is challenging due to potential mismatches and resource-intensive processes, which hinder efficient sensor calibration and scaling.

Innovation Solution

A sensor calibration system that periodically maps calibration scenes using external detectors to generate and update calibration maps, allowing for autonomous calibration of AV sensors by navigating them to calibration targets and managing potential errors, thereby improving accuracy and scalability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If ground truth labeling is performed manually with high accuracy requirements, then measurement precision is improved, but loss of time and productivity deteriorate

Engineering Contradiction:
Improveground truth labeling accuracyVSAvoidcalibration process time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent creates a virtual copy of the calibration scene through 3D mapping and simulation, allowing automated virtual labeling that mirrors real-world calibration scenarios. This virtual calibration environment enables high-precision ground truth labeling without manual intervention, resolving the contradiction between accuracy and time consumption

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent replaces manual mechanical labeling processes with automated computer vision and AI-based detection systems. The system automatically detects calibration targets in the calibration scene and generates ground truth labels through algorithmic processing, eliminating the time-consuming manual labeling while maintaining or improving precision

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If manual ground truth labeling is performed to ensure accuracy, then measurement precision is improved, but productivity deteriorates

Engineering Contradiction:
Improveground truth labeling accuracyVSAvoidcalibration processing speed
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The system enables self-service calibration where the autonomous vehicle performs calibration autonomously using the virtual calibration scene and automated detection algorithms. The vehicle navigates to calibration targets, captures images, and processes calibration data without external intervention, dramatically improving productivity while maintaining precision through automated quality control

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

By creating a virtual replica of the calibration environment, the system enables parallel processing of multiple calibration scenarios simultaneously. Multiple vehicles can be calibrated using the same virtual scene, and the automated labeling system processes data at high speed, resolving the productivity limitation of manual methods

Inventive Principle:
Principle #26Copying

3Reliability

If calibration scenes are frequently updated to capture changes, then reliability is improved, but loss of time and resource consumption worsen

Engineering Contradiction:
Improvecalibration accuracyVSAvoidmapping update frequency
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system implements periodic mapping of calibration scenes at predetermined intervals rather than continuous updates. The mapping module periodically captures and updates the virtual calibration scene, balancing the need for reliability with resource efficiency. This periodic approach ensures calibration accuracy is maintained while avoiding excessive resource consumption from overly frequent updates

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS12420825B2Periodically mapping calibration scene for calibrating autonomous vehicle sensors
Publication Date: 2025.09.23 GM CRUISE HOLDINGS LLC
  • US12420825B2 patent drawing
  • US12420825B2 patent drawing
  • US12420825B2 patent drawing

AI summary

A sensor calibration system periodically receives scene data from a detector in a calibration scene. The calibration scene includes calibration targets. The sensor calibration system generates a calibration map based on the scene data. The calibration map is a virtual representation of the calibration scene and includes features of the calibration targets that can be used as ground truth features for calibrating AV sensors. The sensor calibration system can periodically update the calibration map. For instance, the sensor calibration system receives the scene data at a predetermined frequency and updates the calibration map every time it receives new scene data. The predetermined frequency may be a frequency of the detector completing a full scan of the calibration scene. The sensor calibration system provides a latest version of the calibration map for being used by an AV to calibrate a sensor on the AV 110.