Calorific Value Measurement Using Oxygen Pumping Lambda Probe

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Solution Overview

Problem

Spark ignition engines converting to compressed natural gas (CNG) face challenges in accurately determining the calorific value of gases, which is essential for engine regulation due to varying components like nitrogen or carbon dioxide, affecting engine performance.

Innovation Solution

A device comprising a diaphragm, heating apparatus, and electrodes with a controllable voltage/current source and evaluation apparatus to transport oxygen and measure the calorific value by controlling the combustion process between the electrodes, utilizing a lambda probe mechanism with a YSZ ceramic diaphragm and porous platinum electrodes to assess the calorific value based on temperature and impedance changes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a lambda probe is used to measure residual oxygen content, then combustion air-to-fuel ratio regulation is improved, but the device cannot directly determine the calorific value of the gas

Engineering Contradiction:
Improveoxygen content measurementVSAvoidcalorific value determination capability
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The lambda probe is enhanced with additional functionality by incorporating a controllable voltage/current source that enables oxygen pumping mode. This allows the same device to perform both traditional lambda measurement and calorific value determination, making it multi-functional and adaptable to different measurement needs without requiring separate devices.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The invention utilizes changes in operating parameters (applying different voltages/currents to the electrodes) to switch between measurement modes. By controlling the electrical parameters applied to the lambda probe, the system can operate in lambda measurement mode or oxygen pumping mode for calorific value determination, enabling versatile functionality through parameter adjustment.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If oxygen is transported through the diaphragm using a controllable voltage/current source, then calorific value measurement capability is improved, but device complexity increases

Engineering Contradiction:
Improvecalorific value determination capabilityVSAvoidcontrol system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The evaluation apparatus serves as an intermediary that processes signals from the lambda probe and controllable voltage/current source to determine calorific value. This mediator component coordinates the complex interactions between the electrical control system and the diaphragm oxygen transport mechanism, managing the complexity by providing a dedicated interface for data processing and interpretation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system incorporates feedback mechanisms where the evaluation apparatus monitors the output signals from the lambda probe and adjusts the control voltage/current accordingly. This feedback loop enables the system to maintain optimal operating conditions for calorific value measurement while automatically compensating for variations, thereby managing complexity through self-regulation.

Inventive Principle:
Principle #23Feedback

3Reliability

If the diaphragm is heated to transport oxygen above a threshold temperature, then oxygen ion conduction is improved, but energy consumption increases

Engineering Contradiction:
Improveoxygen ion conduction capabilityVSAvoidheating energy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The heating apparatus controls the diaphragm temperature parameter dynamically, maintaining it above the threshold temperature required for oxygen ion conduction. By adjusting the heating parameter to the minimum necessary level, the system ensures reliable oxygen transport while minimizing energy consumption, avoiding excessive heating that would waste energy.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The heating apparatus maintains continuous operation to keep the diaphragm at the required temperature for oxygen ion conduction. This continuous heating ensures reliable and consistent oxygen transport through the diaphragm, preventing interruptions in the measurement process while consuming energy only when necessary to maintain the threshold temperature.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate determination of the calorific value of gases by controlling oxygen transport and combustion, ensuring proper engine regulation without excess fuel or air, improving engine efficiency and performance.

Implementation Method 1

a diaphragm (10) designed to transport oxygen above a threshold value of a temperature, a heating apparatus (20) for heating the diaphragm

Methodology Applied
Scientific EffectThermal heating: Heating

Implementation Method 2

a controllable voltage and/or current source (50) for generating a control voltage and/or control current between the first and second electrodes (30, 40) for controlling the transporting of the oxygen through the diaphragm

Methodology Applied
Scientific EffectElectrochemical oxygen ion transport: Electro-Osmosis

Implementation Method 3

the combustible portions of the gas burn if the first electrode (30) is arranged in a first environment (U1) that contains the gas

Methodology Applied
Scientific EffectCombustion: Combustion

Implementation Method 4

an evaluation apparatus (60) for ascertaining the measure of the calorific value of the gas, which has combustible gas portions

Methodology Applied
Scientific EffectElectrical impedance measurement: Electrical Resistance

Data Source

PatentUS9851317B2Device for ascertaining a measure of a caloric value of a gas
Publication Date: 2017.12.26 VITESCO TECHNOLOGIES GMBH
  • US9851317B2 patent drawing
  • US9851317B2 patent drawing
  • US9851317B2 patent drawing

AI summary

A device for ascertaining a measure of a calorific value of a gas, having a membrane arranged between a first and a second electrode a controllable voltage/current source for generating a control voltage/current between the first and second electrode, and an analyzing device for ascertaining the measure of the calorific value of the gas. By applying the control voltage/current to the first and second electrode, oxygen is transported from an oxygen-containing reference gas into the gas through the membrane and is combusted with combustible components of the gas. The analyzing device ascertains the measure of the calorific value of the gas dependent on the generated control voltage/current a temperature of the membrane, or dependent on an impedance of the membrane.