Cam-Actuated Clamping Member Replacement Without Compressed Air
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing clamping devices require a large facility for compressed air supply and complex piping, which is not energy-efficient and environmentally friendly.
Innovation Solution
A member replacement device that operates without pressure fluid or with minimal pressure fluid, using a manual or external force to move the output rod through a built-in cam mechanism, eliminating the need for clamping chambers and reducing reliance on compressed air.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If compressed air is used to drive multiple clamping devices, then the clamping devices can be operated reliably, but a large facility and complex piping are required
Solution Approach 1:
The patent extracts the clamping function from a centralized compressed air system and implements it locally using spring-based biasing members (10) within each clamping device. This eliminates the need for complex piping networks while maintaining reliable operation through self-contained mechanical actuation
Solution Approach 2:
Each clamping device becomes self-sufficient by incorporating its own spring biasing mechanism that automatically provides the necessary clamping force without requiring external compressed air supply. The spring-loaded engaging members (16) self-actuate through the biasing force, making the system independent of centralized pneumatic infrastructure
2Productivity
If compressed air is supplied to and discharged from clamping chambers frequently, then the clamping devices can be driven, but energy consumption increases
Solution Approach 1:
The patent replaces the pneumatic system (compressed air chambers) with a mechanical spring-based system. The spring biasing members (10) store mechanical energy and provide continuous clamping force without requiring repeated compression and expansion cycles, thereby eliminating the energy consumption associated with frequent compressed air supply and discharge
Solution Approach 2:
The spring-based mechanism provides continuous, steady clamping force rather than requiring periodic compression and expansion cycles. This eliminates the need for repeated energy input that characterizes pneumatic systems, achieving energy efficiency through sustained mechanical pressure
3Adaptability or versatility
If a large number of clamping devices are provided, then the member replacement function is enhanced, but the facility size for compressed air supply increases
Solution Approach 1:
Each clamping device operates independently with its own spring biasing mechanism, eliminating the need for a centralized compressed air facility. This allows multiple clamping devices to be deployed without proportionally increasing facility size, as each unit is self-contained and requires no external pneumatic infrastructure
Solution Approach 2:
The clamping system is segmented into independent, self-contained units rather than being dependent on a centralized pneumatic system. This segmentation allows multiple devices to operate autonomously without requiring a large shared facility, as each unit carries its own energy storage (spring) and actuation mechanism
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The device achieves operation without compressed air, minimizing energy consumption and environmental impact while ensuring stable and smooth movement of components.
Implementation Method 1
a biasing member 10 which is provided inside the cylindrical hole 6, 7 or with which the cylindrical hole 6, 7 is filled, the biasing member 10 being configured to press and move the output rod 5 toward the base end side in the axial direction
Implementation Method 2
The cam groove 25 has a cam surface 25a in order to press the operational member 9 toward the leading end side
Data Source
AI summary
A member replacement device includes: an operational member (9) which is rotatably accommodated in a recess (8) formed in a base-end-side end face of a output rod (5), the operational member (9) being configured to press and move the output rod (5) toward the leading end side in the axial direction; and a biasing member (10) which is provided inside the cylindrical hole (6, 7) or with which the cylindrical hole (6, 7) is filled, the biasing member (10) being configured to press and move the output rod (5) toward the base end side in the axial direction. The operational member (9) is pressed and moved by a cam surface (25a) of a cam rod (24) inserted into a guide hole (23).

