Cam Actuated Enclosure Clamps for Explosion-Proof Sealing

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Solution Overview

Problem

Conventional explosion-proof enclosures require numerous bolts for securing and removing the cover, making the process time-consuming and tedious.

Innovation Solution

Enclosure clamps and clamp systems that create a gap or flamepath between the cover and enclosure body, using a combination of flanges, apertures, and securing arms with cam actuation to facilitate quick attachment and detachment, while withstanding explosions by distributing force effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If numerous bolts are used to secure the cover to the enclosure body, then the explosion-proof sealing is improved, but the time required for coupling and uncoupling increases significantly

Engineering Contradiction:
Improveexplosion-proof sealingVSAvoidcoupling and uncoupling time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The enclosure clamp divides the securing function into multiple discrete clamp units distributed around the enclosure perimeter. Each clamp unit independently provides sealing and securing functionality, allowing the system to maintain explosion-proof reliability while enabling faster operation through modular, localized action points rather than requiring coordination of numerous bolts.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The clamp assembly incorporates movable components including the clamp body that can pivot, the securing arm that can move between engaged and disengaged positions, and the cam mechanism that provides dynamic mechanical advantage. This dynamic design allows rapid transition between locked and unlocked states, dramatically reducing coupling and uncoupling time while maintaining secure explosion-proof sealing when engaged.

Inventive Principle:
Principle #15Dynamics

2Reliability

If the cover is securely attached to withstand explosions, then the explosion-proof integrity is improved, but the ease of removing and attaching the cover deteriorates

Engineering Contradiction:
Improveexplosion-proof integrityVSAvoidcover attachment and removal
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The clamp assembly is pre-configured with the cam mechanism in a positioned state that provides mechanical advantage for securing. When the securing arm is moved to engage the enclosure flange, the cam automatically locks into a position that maximizes clamping force, eliminating the need for manual adjustment or multiple fastening steps. This preliminary positioning of the mechanical advantage mechanism makes the securing operation straightforward and rapid.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention replaces the traditional multi-bolt mechanical fastening system with a cam-based mechanical advantage system. The cam mechanism converts small input motion of the securing arm into large output clamping forces on the cover, achieving secure explosion-proof attachment with a single actuating motion rather than requiring coordination of multiple bolts, thereby dramatically improving ease of operation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Object-affected harmful factors

If a gap or flamepath is created between the cover and enclosure body, then the explosion pressure relief is improved, but the sealing effectiveness deteriorates

Engineering Contradiction:
Improveexplosion pressure reliefVSAvoidsealing effectiveness
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The clamp assembly creates a localized flamepath gap at specific predetermined positions between the cover and enclosure body, rather than requiring a continuous gap around the entire perimeter. The clamp body with its channel structure provides sealing at the flange interface while allowing controlled gaps at designated locations. This local quality approach maintains sealing effectiveness where needed while providing explosion pressure relief paths where required by safety standards.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The clamp body acts as an intermediary element between the cover flange and the enclosure body flange. It provides a controlled interface that maintains a consistent gap distance to allow flame passage and pressure relief, while simultaneously providing sealing surfaces and structural support. The intermediary clamp structure reconciles the conflicting requirements of maintaining sealing effectiveness while creating controlled gaps for explosion safety.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables rapid and efficient securing and removing of the cover, maintaining a consistent gap to allow flame passage while sustaining high pressures associated with explosions.

Implementation Method 1

The securing arm is movable by cam actuation, and is configured to engage the flange extending from the upper portion when in the locked position

Methodology Applied
Scientific EffectCam mechanism: Cam

Implementation Method 2

the enclosure clamps and clamp systems can provide a sufficient force to create a gap, or flamepath, between the cover and the enclosure body to allow the system to withstand an explosion

Methodology Applied
Scientific EffectMechanical force distribution: Mechanical Force

Data Source

PatentUS9284101B2Enclosure clamps and clamp systems
Publication Date: 2016.03.15 EATON INTELLIGENT POWER LTD
  • US9284101B2 patent drawing
  • US9284101B2 patent drawing
  • US9284101B2 patent drawing

AI summary

Enclosure clamps and clamp systems are provided for fastening a cover to an enclosure body to provide an explosion-proof container, while minimizing the number of bolts used over conventional systems. The enclosure clamps and clamp systems create a sufficient force so as to provide a flamepath between the cover and the enclosure body. The enclosure clamps described include a channel for receiving the cover and a flange on the enclosure body. The enclosure clamp is secured to the enclosure body by one or more bolts and/or by a cam actuated securing mechanism. The clamp systems described include a force distributing plate secured to a cover by cam actuated securing mechanism that is coupled to an enclosure body. The enclosure clamps and clamp systems allow a user to attach or remove the cover from the enclosure body more easily than possible with conventional explosion-proof enclosures.