Cam-Based Sail Orientation for Automated Sailing Vessel Speed Control

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Solution Overview

Problem

Existing sailing vessels require manual intervention or complex, expensive hardware to control sail orientation and vessel speed, which is inefficient and costly, especially in autonomous or semi-autonomous operations.

Innovation Solution

A system comprising a cam mounted to the mast, an adjustable tensioner assembly, and a control unit that automatically adjusts the force of a cam follower against the cam to control sail orientation and vessel speed, using mechanical energy storage means to generate a counter-torque that maintains the sail at an optimal angle relative to the apparent wind.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If motors or actuators are used to control sail orientation, then automated control is achieved, but device complexity and cost increase

Engineering Contradiction:
Improveautomated sail controlVSAvoidcomplexity of motors and actuators
Core Design Contradiction:
Extent of automationVSDevice complexity

Solution Approach 1:

The patent replaces complex motorized actuation systems with a passive cam-based mechanical system. The cam profile, when rotated, directly controls the sail orientation through geometric constraints, eliminating the need for motors, sensors, and control electronics while achieving automated response to wind conditions

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system utilizes periodic rotation of the cam mechanism to cyclically adjust sail orientation. The cam's rotating profile creates periodic changes in sail angle that correspond to changing wind conditions, enabling continuous automated adaptation without complex control systems

Inventive Principle:
Principle #19Periodic action

2Device complexity

If crew members manually control the sail, then device complexity is reduced, but productivity and ease of operation deteriorate

Engineering Contradiction:
Improvesimplicity of control systemVSAvoidefficiency of sail control
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The cam-based system is self-regulating and requires no human intervention. As the cam rotates in response to wind forces on the sail, it automatically adjusts the sail orientation to optimal positions, making the system serve itself without crew input while maintaining high productivity

Inventive Principle:
Principle #25Self-service

3Reliability

If expensive motors and actuators are used, then reliability in harsh marine environments is improved, but cost increases

Engineering Contradiction:
Improvereliability in marine environmentVSAvoidcost of hardware
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs simple, inexpensive cam components made from durable but low-cost materials. These passive mechanical elements are far more reliable in harsh marine environments than expensive motors and actuators, as they have no moving parts that can fail, no electronics to corrode, and require no maintenance

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The invention extracts and removes the complex motorized actuation subsystem from the sail control system. By eliminating motors, actuators, sensors, and control electronics, the system achieves marine environment reliability through simple passive cam mechanics that are inherently resistant to corrosion, salt spray, and extreme temperatures

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system allows for automatic control of sail orientation and vessel speed without human intervention, optimizing speed and reducing operational costs by maintaining the sail at an optimal angle, even in changing wind conditions.

Implementation Method 1

an adjustable tensioner assembly, comprising a base housing, an actuator located within the base housing and a movable extension arm comprising a first end in contact with the actuator inside the base housing and a second end external to the base housing, comprising a cam follower in contact with the cam. The system further comprises a control unit configured to adjust a force created by the actuator against the movable extension arm and transfer the force via the movable extension to the cam follower against the cam.

Methodology Applied
Scientific EffectMechanical Force: Force

Implementation Method 2

a cam mounted to a mast of the sailing vessel

Methodology Applied
Scientific EffectCam mechanism: Cam

Data Source

PatentUS20250289546A1System, method and apparatus for controlling a speed of a sailing vessel
Publication Date: 2025.09.18 SUBSEASAIL LLC
  • US20250289546A1 patent drawing
  • US20250289546A1 patent drawing
  • US20250289546A1 patent drawing

AI summary

Embodiments of the present invention are directed to system, method and apparatus for controlling the speed of a sailing vessel. The speed of a sailing vessel is controlled by varying a force of a cam follower against a perimeter of a cam mounted to either a rotatable mast, or a rotatable sleeve concentrically mounted to a fixed mast, of the sailing vessel. In some embodiments, an onboard control unit determines conditions such as vessel speed, weather conditions, threats, etc. and automatically causes a sailing vessel to achieve predetermined vessel speeds based on the determined conditions.