CAM Signal Decoding Using Observation Windows

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Solution Overview

Problem

Conventional methods for decoding the camshaft position signal in four-stroke internal combustion engines require extensive crankshaft rotation, leading to delayed engine starting due to the need for multiple revolutions to synchronize the CAM signal with the engine cycle position.

Innovation Solution

Defining an observation window for detecting both pulse transitions of the CAM signal and the sync feature of the CRANK signal, allowing for unique decoding of the CAM signal within a single observation window, reducing the required crankshaft rotation from 360° to 102°.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional pulse width pattern decoding is used for the CAM signal, then the decoding can be performed with conventional crank and cam tooth encoding, but the decoding requires 360° to 540° of crankshaft rotation which delays engine starting

Engineering Contradiction:
ImproveCAM signal decoding accuracyVSAvoidengine starting time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent applies preliminary action by pre-defining observation windows of specific durations (e.g., 102° crankshaft rotation) before decoding begins. These windows are prepared in advance with known characteristics (presence/absence of CAM transitions and CRANK sync pulses), allowing the decoder to quickly identify the current window and determine engine position without requiring multiple full rotations of crankshaft analysis.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent segments the continuous CRANK and CAM signals into discrete observation windows of predefined duration. Each window is treated as an independent decoding unit containing specific patterns of CAM pulse transitions and CRANK sync pulses. This segmentation allows the decoder to process one window at a time, reducing the total decoding time from 360°-540° to just one observation window (102°).

Inventive Principle:
Principle #1Segmentation

2Device complexity

If the CAM signal is decoded by evaluating pulse width patterns alone, then the decoding methodology can be simple, but it requires multiple crankshaft revolutions (360° to 540°) to synchronize with engine cycle position

Engineering Contradiction:
Improvedecoding methodology complexityVSAvoiddecoding speed
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent merges the decoding of two signals (CAM and CRANK) by analyzing their combined patterns within observation windows. The CRANK sync pulse pattern is overlaid with the CAM pulse transition pattern, creating a unique combined signature for each observation window. This merging allows simultaneous decoding of both signals, reducing decoding time while maintaining synchronization accuracy.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent uses periodic action by establishing regular observation windows that repeat at fixed intervals (every 102° of crankshaft rotation). Each window follows the same structural pattern and decoding logic, allowing the system to use identical decoding algorithms repeatedly. This periodic structure simplifies the decoding methodology while enabling rapid, consistent decoding speed across all engine positions.

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS7366603B2Method of decoding a CAM signal for an internal combustion engine
Publication Date: 2008.04.29 BORGWARNER US TECHNOLOGIES LLC
  • US7366603B2 patent drawing
  • US7366603B2 patent drawing
  • US7366603B2 patent drawing

AI summary

The CAM signal of a four-stroke internal combustion engine that also includes a CRANK signal having a sync feature is decoded by defining an observation window of predefined duration with respect a pulse transition of the CAM signal. The CAM signal is uniquely decoded during the observation window by monitoring for a pulse transition of the CAM signal and the sync feature of the CRANK signal.