Cam System Actuator for Surgical Robot Tip Precision

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Solution Overview

Problem

Existing robotic surgical instruments face challenges in microsurgery and super-microsurgery due to stick-slip causing parasitic movement, which hinders precision and reliability at the instrument tip, and current solutions either increase weight, volume, and energy consumption or require complex control mechanisms.

Innovation Solution

A system for operating surgical instruments in an end-effector system for a surgical robot arm, comprising an actuator with a cam system that includes at least one cam and a movement system, allowing smooth and precise manipulation by preventing stick-slip and reducing the overall weight, volume, and energy consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Weight of moving object

If a single actuator is used to operate both distal portions of the surgical instrument, then the weight, volume, and energy consumption are reduced, but stick-slip causing parasitic movement occurs which hinders precision at the instrument tip

Engineering Contradiction:
Improveweight of robot armVSAvoidprecision at instrument tip
Core Design Contradiction:
Weight of moving objectVSManufacturing precision

Solution Approach 1:

A cam mechanism is introduced as an intermediary component between the single actuator and the two distal portions of the surgical instrument. The cam converts the rotational motion of the actuator into synchronized linear motion of two rollers, which in turn move the distal portions. This mechanical intermediary ensures equal and opposite movement of both distal portions without stick-slip, eliminating parasitic movement while maintaining the benefits of a single actuator system.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If two actuators are provided for each distal portion to control movements, then precision is improved by preventing parasitic movement, but the weight, volume, and energy consumption increase

Engineering Contradiction:
Improveprecision at instrument tipVSAvoidweight of robot arm
Core Design Contradiction:
Manufacturing precisionVSWeight of moving object

Solution Approach 1:

The patent merges the functions of two separate actuators into a single actuator system. The cam mechanism is designed such that one actuator simultaneously controls both distal portions through its cam profile, which coordinates the motion of two rollers. This consolidation reduces the number of actuators from two to one, thereby reducing weight, volume, and energy consumption while maintaining precise control and eliminating parasitic movement through the cam's mechanical synchronization.

Inventive Principle:
Principle #5Merging (Combining)

3Manufacturing precision

If a cam system with at least one cam and movement system is implemented, then stick-slip is prevented and precision is improved, but the device complexity increases

Engineering Contradiction:
Improveprecision at instrument tipVSAvoidcomplexity of cam system
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex electronic control systems with a purely mechanical cam-based solution. Instead of using sensors, motors, and control algorithms to synchronize the distal portions, the invention uses a cam mechanism that passively enforces synchronized motion through its geometric profile. This mechanical substitution eliminates the need for complex control systems while achieving the same precision and eliminating stick-slip effects.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables smooth and precise operation of surgical instruments, preventing parasitic movement and reducing the risk of failures while simplifying the structure and minimizing weight, volume, and energy consumption.

Implementation Method 1

a cam system comprising: at least one cam (402, 404) and at least one movement system (406, 408), wherein the at least one cam (402, 404) is mounted on the actuator shaft (212)

Methodology Applied
Scientific EffectCam mechanism: Cam

Data Source

PatentEP4574080A1Surgical robotic system and applications and parts therefore
Publication Date: 2025.06.25 MICROSURE BV
  • EP4574080A1 patent drawingFigure 1~2
  • EP4574080A1 patent drawingFigure 3~4
  • EP4574080A1 patent drawingFigure 5~6

AI summary

The present invention provides system (200) for operating a surgical instrument (202) in an end-effector system (600) for a surgical, microsurgical or super-microsurgical robot arm, the system (200) comprising: said surgical instrument (202); at least one actuator (310) having an actuator shaft (212), and a cam system (400; 500) comprising: at least one cam (402, 404) and at least one movement system (406, 408), wherein the at least one cam (402, 404) is mounted on the actuator shaft (212), and wherein the actuator (310) is configured to actuate movement of said at least one movement system (406, 408) to operate the surgical instrument (202). The invention further provides an end-effector system (600) comprising the system (200) defined above. Still further, the invention provides a surgical, microsurgical or super-microsurgical robot arm comprising said end-effector system.