Camera Actuator Position Detection Without Hall Sensors

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing camera module actuators rely on hall sensors to detect magnet position, which increases manufacturing costs and reduces space efficiency.

Innovation Solution

An actuator that uses a magnet, driving coil, and a position detector generating oscillation signals to detect the magnet's position without a hall sensor, allowing for precise position detection using count values and digital signal corrections based on temperature changes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a hall sensor is used to detect magnet position, then position detection can be achieved, but manufacturing cost increases and space efficiency decreases

Engineering Contradiction:
Improveposition detectionVSAvoidmanufacturing cost and space
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts the position detection function from the hall sensor and implements it using the existing magnet and coil components. The oscillation signal generation capability is obtained by removing unnecessary parts and utilizing the inherent electromagnetic interaction between the magnet and coil, thereby eliminating the need for separate hall sensors and reducing device complexity.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The magnet and coil components serve dual purposes: they generate driving force for lens barrel movement and simultaneously generate oscillation signals for position detection. This multi-functionality eliminates the need for dedicated hall sensors, reducing both manufacturing cost and space requirements while maintaining precise position detection capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If hall sensors are used for position detection, then position information can be obtained, but the actuator occupies more space and costs more to manufacture

Engineering Contradiction:
Improveposition detection precisionVSAvoidactuator space
Core Design Contradiction:
Measurement precisionVSArea of stationary object

Solution Approach 1:

The patent merges the position detection function with the existing electromagnetic driving components. The oscillation signal generated by the magnet-coil interaction serves both as a driving mechanism and a position detection signal, consolidating multiple functions into a single integrated system that reduces the overall actuator footprint.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The magnet and coil system serves itself by generating oscillation signals that provide position detection information without requiring external hall sensors. The same electromagnetic interaction that produces mechanical motion also produces detectable oscillation signals, allowing the system to self-diagnose its position state.

Inventive Principle:
Principle #25Self-service

3Ease of manufacture

If traditional position detection methods are used, then manufacturing cost increases, but the patent eliminates hall sensors to reduce cost

Engineering Contradiction:
Improvemanufacturing costVSAvoidposition detection accuracy
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The patent replaces expensive hall sensors with a cost-effective oscillation signal generation method using existing magnet and coil components. By utilizing the inherent electromagnetic properties of these components, the system achieves position detection without requiring additional expensive sensing elements, thereby reducing manufacturing cost.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent changes the detection parameter from magnetic field strength (requiring hall sensors) to oscillation frequency and amplitude (detectable through existing coil circuits). This parameter transformation allows position detection using the existing electromagnetic driving components, eliminating the need for expensive hall sensors while maintaining detection accuracy.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution reduces manufacturing costs and improves space efficiency by eliminating the need for hall sensors while maintaining precise position detection, even in varying environmental conditions.

Implementation Method 1

an inductor configured to generate the oscillation signal and determine the frequency of the oscillation signal. The inductor may be disposed in a range of a magnetic field of the magnet.

Methodology Applied
Scientific EffectMagnetic field: Magnetic Field

Implementation Method 2

a driving coil disposed at a proximity of the magnet; a driver configured to apply a driving signal to the driving coil to move the lens barrel along an optical axis

Methodology Applied
Scientific EffectElectromagnetic force: Lorentz Force

Data Source

PatentUS10868946B2Actuator of camera module
Publication Date: 2020.12.15 SAMSUNG ELECTRO MECHANICS CO LTD
  • US10868946B2 patent drawing
  • US10868946B2 patent drawing
  • US10868946B2 patent drawing

AI summary

An actuator includes a magnet, a driving coil, a driver, and a position detector. The magnet is disposed on one surface of a lens barrel. The driving coil is disposed at a proximity of the magnet. The driver is configured to apply a driving signal to the driving coil to move the lens barrel along an optical axis. The position detector is configured to generate an oscillation signal of which a frequency is changed based on movement of the magnet and configured to compare oscillation signals generated in a first position and a second position of the lens barrel to detect a present position of the lens barrel.