Camera Battery Heater Control for Cold-Weather Operation

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Solution Overview

Problem

Lithium-ion batteries in image capture apparatuses often fail to provide sufficient power in cold climates, leading to operational failures in capturing and recording images or video due to low temperatures.

Innovation Solution

An attachable heater device is integrated with the image capture apparatus, featuring a heating element and a heat spreader thermally coupled to the battery, controlled by a controller that adjusts power levels based on temperature measurements to maintain the battery above its operational temperature, ensuring continuous functionality in cold environments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a heater device is added to maintain battery temperature, then the battery can operate in cold climates, but the device complexity increases

Engineering Contradiction:
Improvebattery operational reliability in cold climatesVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

A heater device acts as an intermediary component between the power source and the image capture apparatus. The heater includes a heating element thermally coupled to the battery, which actively warms the battery in cold environments. This intermediary heating mechanism resolves the contradiction by providing the necessary thermal management to ensure battery reliability without requiring fundamental changes to the battery or camera design.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the heater device operates continuously to maintain temperature, then the battery remains functional, but the energy consumption increases

Engineering Contradiction:
Improvecontinuous battery functionalityVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The heater device operates periodically rather than continuously. The controller monitors battery temperature and activates the heating element only when the temperature falls below the operational threshold. Once the battery reaches the desired temperature, the heater shuts off. This periodic operation ensures continuous battery functionality while minimizing energy consumption by heating only when necessary.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system incorporates temperature monitoring and feedback control. The controller receives temperature data from the battery and adjusts the heater operation accordingly. When the battery temperature is within the operational range, heating is disabled; when it drops below the threshold, heating is activated. This feedback mechanism optimizes energy usage by preventing both unnecessary heating and operational failures.

Inventive Principle:
Principle #23Feedback

3Ease of operation

If the heater device is integrated with the image capture apparatus, then the heating control is improved, but the device complexity increases

Engineering Contradiction:
Improveheating controlVSAvoidsystem complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The heater device is merged with the image capture apparatus as an integrated unit. The heater controller is coupled to both the heater device and the image capture apparatus, allowing centralized control from the camera's existing power and control systems. This integration improves ease of operation by unifying the heating control with the camera's operational controls, while the shared control architecture minimizes the increase in overall system complexity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively maintains the battery temperature within operational limits, enabling the image capture apparatus to function reliably in cold conditions, extending its usage time and preventing premature shutdowns.

Implementation Method 1

a heating element and a heat spreader thermally coupled to the battery

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

a heating element and a heat spreader thermally coupled to the battery

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS20240014458A1Battery thermal management
Publication Date: 2024.01.11 GOPRO INC
  • US20240014458A1 patent drawing
  • US20240014458A1 patent drawing
  • US20240014458A1 patent drawing

AI summary

Heating of an image capture apparatus battery to an operational temperature using an attached heater device is described. The image capture apparatus includes an image capture apparatus battery configured to functionally operate at a first operational temperature. The heater device includes a heater device battery configured to operate at a second operational temperature lower than the first operational temperature. A heater controller is implemented in one of the image capture apparatus or the heater device. The heater controller is configured to initiate a heating process based on a first defined event, set a current level of the heater device, maintain or adjust the current level of the heater device until a second defined event, and display an indication that the image capture apparatus can detect, capture, or record an image based on the image capture apparatus battery attaining the first operational temperature.