Camera Battery Thermal Management via Resistive Heating

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Solution Overview

Problem

Digital cameras with Lithium-ion batteries experience reduced battery lifetimes in low temperature environments due to inefficient battery chemistries, as existing thermal management systems do not provide a mechanism to increase battery temperature, leading to reduced camera performance and lifespan.

Innovation Solution

A thermal management system that utilizes resistive heating of image sensor electronics and external display devices to generate thermal energy, which is then used to increase the temperature of the battery assembly, controlled by a processor that adjusts operational modes to optimize thermal energy dissipation and maintain the battery within a recoverable temperature range.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If thermal management systems use heat sinks and heat spreaders to reduce camera temperatures, then camera overheating is reduced, but no mechanism exists to increase battery temperature in low temperature environments

Engineering Contradiction:
Improvebattery temperatureVSAvoidbattery lifetime
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent converts the waste heat generated by image sensor electronics and display devices into a beneficial resource for heating the battery. Instead of dissipating this thermal energy uselessly, the system captures and redirects it to warm the battery, thereby extending battery lifetime in cold environments while maintaining normal operation of other camera components.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent introduces a thermal management system with a processor that acts as an intermediary between the heat-generating components (image sensor, display) and the battery. This intermediary system monitors temperatures and controls the redistribution of thermal energy, using the waste heat from electronics to warm the battery when needed.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If Li-ion battery chemistries operate in low temperature environments, then camera operation is maintained, but battery lifetimes are reduced due to inefficient chemistries

Engineering Contradiction:
Improvecamera operation in low temperatureVSAvoidbattery lifetime
Core Design Contradiction:
Adaptability or versatilityVSDuration of action of moving object

Solution Approach 1:

The system converts the normally wasted thermal energy from camera electronics into a beneficial heating source for the battery. By capturing and redirecting this waste heat, the system maintains battery temperature within an efficient operating range, thereby extending battery lifetime while preserving camera adaptability to cold environments.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The thermal management system enables the battery to heat itself using waste heat from other camera components. Rather than requiring an external heating source or chemical heating agent, the battery receives thermal energy from the camera's own operational components, creating a self-sustaining thermal management system.

Inventive Principle:
Principle #25Self-service

3Device complexity

If existing camera systems do not provide battery heating mechanisms, then device complexity is reduced, but battery operation efficiency decreases in cold conditions

Engineering Contradiction:
Improvethermal management system complexityVSAvoidbattery operation efficiency
Core Design Contradiction:
Device complexityVSUse of energy by moving object

Solution Approach 1:

The thermal management system makes existing camera components (image sensor electronics, display devices) serve dual functions: their primary function (image capture, display output) and a secondary function (heat generation for battery warming). This multi-functionality allows the system to improve battery efficiency without adding dedicated heating components, thereby minimizing increased complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system uses the camera's own operational components to provide thermal management for the battery. The image sensor and display, which must operate anyway for camera functionality, automatically generate the heat needed to maintain battery temperature, eliminating the need for separate heating mechanisms and keeping the system relatively simple.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The thermal management system effectively increases battery operation efficiency and extends camera lifetimes by maintaining the battery temperature above non-recoverable thresholds, preventing battery degradation and ensuring reliable camera operation in low temperature conditions.

Implementation Method 1

A thermal management system that utilizes resistive heating of image sensor electronics and external display devices to generate thermal energy

Methodology Applied
Scientific EffectResistive heating: Joule Heating

Data Source

PatentUS11563893B2Camera battery control method for low ambient temperatures
Publication Date: 2023.01.24 GOPRO INC
  • US11563893B2 patent drawing
  • US11563893B2 patent drawing
  • US11563893B2 patent drawing

AI summary

A camera system includes a lens assembly and image processing electronics internal to the camera housing and thermally coupled to the battery assembly. The battery assembly is sensitive to low ambient temperatures and may become damaged if the temperature of the assembly becomes sufficiently low. The camera system comprises a thermal management system that dissipates heat from electronic components of the camera to increase or maintain the temperature of the battery assembly. The thermal management configures the electronic components in different modes to create a step-wise increase of the resistive heat generated in the camera system and thereby increase the temperature of the components in the camera system.