Camera-to-Body Alignment Measurement for Guided Projectiles

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Solution Overview

Problem

Conventional navigation systems require costly and imprecise methods for measuring the rotation transform between a camera coordinate frame and a vehicle's body coordinate frame, often relying on expensive alignment devices like lasers or precision instruments.

Innovation Solution

A method involving a pure rolling motion of a body, captured images of a calibration target over a range of roll angles, and numerical optimization to estimate alignment and misalignment angles, eliminating the need for precise geometrical configuration or expensive alignment devices, using v-block mechanisms and sensors like inclinometers to measure roll angles and estimate rotational transforms.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional precision instruments or alignment devices are used to measure the rotation transform between camera and body coordinate frames, then measurement precision is improved, but device complexity and cost increase

Engineering Contradiction:
Improverotation transform measurement precisionVSAvoidalignment device complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex mechanical alignment devices with a computational approach using pure rolling motion and numerical optimization. Instead of using precision instruments to directly measure the rotation transform, the system uses a camera to capture images during rolling motion and computes the transform through optimization algorithms, substituting mechanical measurement systems with computational methods.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system uses the body's own rolling motion to generate the calibration data needed for measurement. The pure rolling motion of the body itself creates the varying camera orientations relative to the calibration target, eliminating the need for external alignment devices to impose motion. The body serves its own calibration purpose through its natural rolling behavior.

Inventive Principle:
Principle #25Self-service

2Measurement precision

If precision alignment devices are used to measure the rotation transform, then measurement precision is improved, but cost increases

Engineering Contradiction:
Improverotation transform measurement precisionVSAvoidsystem cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent replaces expensive precision alignment devices with inexpensive, readily available components: a standard camera, a simple calibration target with printed patterns, and basic rolling support mechanisms. These low-cost components perform the calibration function without requiring expensive specialized equipment, making the system economically viable.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent substitutes expensive mechanical alignment devices with a computational solution using image processing and numerical optimization. The rotation transform is determined through algorithmic processing of images captured during rolling motion, replacing costly physical alignment instruments with software-based computation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Measurement precision

If direct measurement methods are used to measure body orientation in the world coordinate frame, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvebody orientation measurement precisionVSAvoidmeasurement system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent introduces a calibration target as an intermediary element that mediates between the camera and the body coordinate frame. The calibration target provides a known reference structure that the camera observes, allowing the system to infer body orientation indirectly through image analysis rather than requiring direct measurement instruments.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces direct mechanical orientation sensors with a vision-based indirect measurement system. Instead of using gyroscopes or other inertial sensors to directly measure body orientation, the system uses a camera to capture images of a calibration target and computes orientation through numerical optimization, substituting mechanical sensing with optical observation and computational analysis.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Accurately measures the camera-to-body rotational transformation with high precision, reducing costs and eliminating the need for expensive alignment devices, while providing repeatable results and differentiating between world-to-v-block and camera-to-body misalignments.

Implementation Method 1

capturing a series of images of an imaging device calibration target over a range of body roll angles

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS10458793B2Measuring camera to body alignment for an imager mounted within a structural body
Publication Date: 2019.10.29 UNITED STATES OF AMERICA THE AS REPRESENTED BY THE SEC OF THE ARMY
  • US10458793B2 patent drawing
  • US10458793B2 patent drawing
  • US10458793B2 patent drawing

AI summary

A technique is provided to measure an alignment of an imaging device of a guided projectile containing an imager and a world coordinate frame, and includes producing a pure rolling motion of a body of the projectile, capturing a series of images of an imaging device calibration target over a range of body roll angles of the rolling body, measuring the roll angles of the rolling body with respect to a world coordinate frame as defined by the imaging device calibration target, simultaneously estimating alignment angles of the imaging device and misalignment angles associated with an orientation of the body, and estimating a rotational transform between an imaging device coordinate frame and a body coordinate frame based on the estimated alignment angles and misalignment angles.