Camera Module Bracket with Embedded Conductive Member for Charge Discharge

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Solution Overview

Problem

Camera module housings made of metal accumulate electrical charge during operation, which can damage internal components, and existing metal brackets for discharge are costly, heavy, and interfere with device antennas.

Innovation Solution

A camera module design featuring a plastic main body bracket with a conductive member made of metal for discharging electrical charge, reducing weight and cost while ensuring effective electrical coupling with the housing to prevent component damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a metal bracket is used for discharging accumulated electrical charge, then the discharge ability is improved, but the weight and manufacturing cost increase

Engineering Contradiction:
Improveelectrical charge discharge abilityVSAvoidbracket weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The bracket is constructed as a composite structure combining plastic material with a conductive member (metal strip or wire). The plastic provides lightweight structural support while the conductive member embedded within it provides the electrical discharge pathway. This composite approach achieves the electrical discharge function without requiring a fully metal bracket, thereby reducing weight and cost while maintaining discharge capability.

Inventive Principle:
Principle #40Composite materials

2Reliability

If a metal bracket is used for discharging accumulated electrical charge, then the discharge ability is improved, but the manufacturing cost increases

Engineering Contradiction:
Improveelectrical charge discharge abilityVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The bracket combines inexpensive plastic material with a simple conductive member (strip or wire). The plastic can be molded using standard injection molding processes, and the conductive member can be added via embedding, welding, or adhesive bonding. This composite construction uses readily available, low-cost materials and standard manufacturing techniques, avoiding the need for expensive fully metal fabrication while achieving the required electrical discharge function.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The conductive member in the bracket can be designed as a simple, replaceable element such as a metal strip or wire that is inexpensive to manufacture. If it becomes damaged or loses conductivity over time, it can be easily replaced without replacing the entire bracket assembly. This approach reduces manufacturing costs by using cheap, easily replaceable conductive elements rather than expensive, complex metal bracket designs.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Reliability

If a metal bracket is used for discharging accumulated electrical charge, then the discharge ability is improved, but it interferes with antenna operation

Engineering Contradiction:
Improveelectrical charge discharge abilityVSAvoidantenna interference
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The plastic material acts as an intermediary between the metal housing and the conductive member. The conductive member is embedded within or attached to the plastic bracket, which provides electrical discharge pathways while electrically isolating the metal components from direct contact with the housing. This intermediary plastic structure enables charge discharge functionality while preventing the metal bracket from interfering with antenna operation, as the plastic is electrically non-conductive and does not disrupt electromagnetic signals.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively discharges electrical charge from the camera module's metal components to the housing, preventing damage and reducing manufacturing costs and weight, while avoiding interference with device antennas.

Implementation Method 1

The conductive member (363) is received in the main body (361) and electrically couples the base mounts (321) to the housing (10)

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 2

When the camera module is in operation, an internal coil is energized, and the housing may accumulate electrical charge. The accumulated electrical charge may damage internal components of the camera module.

Methodology Applied
Scientific EffectElectrostatic discharge: Electrostatic Discharge

Data Source

PatentUS11294138B2Camera module of electronic device
Publication Date: 2022.04.05 TRIPLE WIN TECH (SHENZHEN) CO LTD
  • US11294138B2 patent drawing
  • US11294138B2 patent drawing
  • US11294138B2 patent drawing

AI summary

A camera module of an electronic device includes a lens body and a bracket. The lens body includes a base mount. The bracket includes a main body and a conductive member. The main body is made of electrically non-conductive material and is configured to fixedly mount the lens body. The conductive member is received within the main body and is configured to electrically couple the base mount to a housing of the electronic device to discharge electric charge accumulated on the base mount.