Vehicular Camera Calibration via Image Overlap Analysis

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Solution Overview

Problem

Commercial 360-degree vision systems for vehicles face challenges in seamlessly stitching together camera images due to manufacturing tolerances and positional variations of cameras over time, leading to visual distortions and misalignment, which existing calibration methods cannot effectively address in real-world environments.

Innovation Solution

A method and system for dynamically calibrating vehicular cameras using vanishing point analysis and inclination sensors, allowing for independent calibration in the field by processing image overlap regions to adjust camera positions and orientations, ensuring seamless image stitching without manual intervention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If end-of-line assembly line calibration based on predetermined targets in a controlled environment is used, then initial camera alignment can be established, but the cameras cannot be recalibrated in the field when position varies over time

Engineering Contradiction:
Improvecamera alignment precisionVSAvoidfield calibration capability
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The system uses the vehicle's own movement through the environment to generate calibration data. By detecting features in the environment and tracking their motion relative to the vehicle, the system performs self-calibration without external equipment or controlled environments, enabling field recalibration when camera positions drift over time

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The calibration system transitions from a static end-of-line process to a dynamic field-based process. The calibration parameters are continuously updated based on real-time detection of environmental features and vehicle motion, allowing the system to adapt to changing camera positions caused by vibrations, door slams, and other real-world factors

Inventive Principle:
Principle #15Dynamics

2Reliability

If images from four cameras are displayed in four predetermined regions with buffer zones, then misalignment issues are avoided, but seamless stitching and visual appeal are compromised

Engineering Contradiction:
Improveimage alignment reliabilityVSAvoidvisual appeal
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system continuously monitors the alignment of camera images by detecting environmental features in overlap regions and calculating misalignment parameters. Based on this feedback, the system dynamically adjusts calibration parameters to minimize misalignment, enabling seamless stitching while maintaining reliability even when cameras drift from their nominal positions

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The calibration parameters (such as offset values and transformation matrices) are dynamically adjusted based on detected misalignment. By changing these parameters in response to measured conditions, the system achieves seamless image stitching without requiring fixed buffer zones, thereby improving visual appeal while maintaining alignment reliability

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If cameras are calibrated at factory production line, then initial positioning accuracy is achieved, but calibration cannot account for position variations over the vehicle's life

Engineering Contradiction:
Improvecamera positioning precisionVSAvoidcalibration validity duration
Core Design Contradiction:
Manufacturing precisionVSDuration of action of stationary object

Solution Approach 1:

The system performs preliminary calibration at the factory using predetermined targets to establish initial accurate positioning. This preliminary action provides a baseline calibration that can later be refined through field-based recalibration when position variations occur, combining the benefits of manufacturing precision with long-term adaptability

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The calibration process continues beyond the factory through continuous field-based recalibration. By continuously detecting environmental features and updating calibration parameters, the system maintains calibration validity over the vehicle's lifetime, accounting for position variations caused by vibrations, door slams, car washes, and part replacements

Inventive Principle:
Principle #20Continuity of useful action

Data Source

PatentUS10919458B2Method and system for calibrating vehicular cameras
Publication Date: 2021.02.16 MAGNA ELECTRONICS INC
  • US10919458B2 patent drawing
  • US10919458B2 patent drawing
  • US10919458B2 patent drawing

AI summary

A method for calibrating a vehicular camera includes providing at least a front or rear camera and a side camera with overlapping fields of view, and calibrating the front or rear camera, capturing a calibrated frame of image data with the front or rear camera, and capturing a sideward frame of image data with a side camera. At least one feature is determined present in the overlapping region of the calibrated frame, and pixel positions of the determined feature are predicted for the side camera. Misalignment of the side camera is determined based on a comparison of the predicted pixel positions of the determined feature to the pixel positions of the determined feature in the sideward frame of image data captured by the side camera. Processing of image data captured by the side camera is adjusted to accommodate the determined misalignment.