Multi-Camera Collimator Calibration for Windshield Distortion

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Solution Overview

Problem

Existing camera units installed with optical members like windshields cause geometric distortions in images, leading to inaccurate parallax information and computational errors, which are difficult to correct without requiring large spaces or expensive collimator upgrades.

Innovation Solution

A camera unit calibrating apparatus with a collimator unit and control unit that adjusts collimators to form collimated images at desired positions within the imaging area of cameras, allowing for accurate measurement and correction of geometric distortions over the entire image range without increasing size or cost.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a collimator is used to correct geometric distortion in images, then measurement precision is improved, but device complexity and size increase

Engineering Contradiction:
Improvegeometric distortion correction accuracyVSAvoidcollimator system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent uses a camera to capture images of the collimator's reticle pattern, creating a digital copy of the optical reference. This allows the calibration information to be stored and reused multiple times without requiring the physical collimator to be present during each measurement, reducing device complexity while maintaining precision

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent performs geometric distortion calibration in advance by capturing images of the collimator reticle and storing the calibration data. This preliminary action eliminates the need for the complex collimator setup during actual measurements, reducing device complexity while preserving measurement precision

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If a collimator is used to correct geometric distortion in images, then measurement precision is improved, but cost increases

Engineering Contradiction:
Improvegeometric distortion correction accuracyVSAvoidmanufacturing cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent replaces expensive physical collimators with digital images of reticle patterns captured by standard cameras. This copying approach maintains measurement precision while dramatically reducing manufacturing costs, as digital images can be generated and stored without requiring precision optical components

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent uses inexpensive camera equipment to capture calibration images instead of expensive, precision-machined collimators. The digital calibration data can be regenerated if needed, replacing the need for costly physical optical components with cheap, easily reproducible digital references

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Measurement precision

If the collimator imaging area is expanded to cover the entire camera field of view, then measurement precision is improved, but device size increases

Engineering Contradiction:
Improvefull field of view calibration coverageVSAvoidcollimator size
Core Design Contradiction:
Measurement precisionVSVolume of moving object

Solution Approach 1:

The patent captures the collimator reticle pattern through the entire camera field of view and stores it as a digital image. This allows full-field calibration coverage without requiring a physically large collimator, as the digital copy can be any size and contains the complete calibration information for the entire imaging area

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent transitions from a physical spatial solution (larger collimator to cover more area) to a digital solution (higher resolution images). By moving the calibration information into the digital domain, the system achieves full field of view coverage without increasing the physical volume of the calibration device

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus enables precise calibration and correction of geometric distortions in images acquired through windshields, ensuring accurate parallax information and computational results, even with wide-angle views, in a space-efficient manner.

Implementation Method 1

a first collimator produces a first collimated beam, a second collimator produces a second collimated beam

Methodology Applied
Scientific EffectCollimation: Lens

Implementation Method 2

a light flux from the object may be affected by optical refraction as it passes through the windshield

Methodology Applied
Scientific EffectOptical refraction: Refraction

Data Source

PatentUS12513283B2Camera unit calibrating apparatus and calibrating method
Publication Date: 2025.12.30 SUBARU CORP
  • US12513283B2 patent drawing
  • US12513283B2 patent drawing
  • US12513283B2 patent drawing

AI summary

A camera unit calibrating apparatus performs a predetermined measurement based on images acquired by imaging the same object from different viewpoints using cameras. The apparatus includes a collimator unit and a control unit that controls the collimator unit. The collimator unit includes collimators corresponding to the cameras respectively, collimator driving devices corresponding to the collimators respectively, a support unit that supports the collimators to allow the collimators to be translated individually within a predetermined plane, and a collimator control unit that controls the collimators and the collimator driving devices. The control unit controls each of the collimator driving devices to individually set a corresponding one of the collimators to a predetermined position and orientation, and cause each of collimated images produced by the collimators to be formed at a desired position within a range of an imaging area of a corresponding one of the cameras.