Construction Machinery Camera Fusion for Blind Spot Transparency

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Solution Overview

Problem

Construction machinery such as wheel loaders and excavators face safety issues due to obstruction of the operator's forward view by the work apparatus, which can lead to accidents.

Innovation Solution

A control system with an upper and lower camera system, image processing device, and display device that synthesizes images to create a transparency-processed view, allowing the operator to see around the work apparatus by transparency-processing areas based on the steering angle and posture of the work apparatus.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the work apparatus is installed in the construction machinery to perform excavation and loading operations, then the productivity and functionality of the machinery is improved, but the operator's forward visibility is obstructed which can cause safety accidents

Engineering Contradiction:
Improveexcavation and loading capabilityVSAvoidforward visibility obstruction
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces cameras as intermediary devices to capture the forward view that is obstructed by the work apparatus. These cameras are positioned to photograph areas blocked by the boom and bucket, and the captured images are displayed on a display device to provide the operator with visual information about the forward area, thus mediating the visibility problem without removing the work apparatus

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent creates a visual copy of the obstructed forward area by using cameras to photograph the scene and displaying the images on a screen. This optical copy allows the operator to see the forward area indirectly through the display device, effectively replicating the visual experience of having direct line-of-sight without the physical obstruction

Inventive Principle:
Principle #26Copying

2Object-affected harmful factors

If transparency processing is applied to the synthesized image to improve visibility around the work apparatus, then the operator's visibility is enhanced, but the image processing complexity increases

Engineering Contradiction:
Improvevisibility obstructionVSAvoidimage processing complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent applies transparency processing selectively to specific regions of the synthesized image rather than the entire image. The image processing device identifies areas where the work apparatus obstructs the view and applies transparency processing only to those local regions, thereby improving visibility where needed while minimizing the overall processing complexity and computational load

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS12492533B2System and method of controlling construction machinery
Publication Date: 2025.12.09 HD CONSTRUCTION EQUIPMENT CO LTD
  • US12492533B2 patent drawing
  • US12492533B2 patent drawing
  • US12492533B2 patent drawing

AI summary

A control system for construction machinery includes an upper camera installed in a driver cabin in a rear body to photograph the front of the driver cabin, a lower camera installed in a front body rotatably connected to the rear body to photograph the front of the front body, an image processing device configured to synthesize first and second images captured from the upper camera and the lower camera into one image, and configured to detect a shape of a front work apparatus in the first image to determine a steering angle of the front body and determine a position of a transparency processing area in which at least one of the first and second images is transparency-processed in the synthesized image according to the steering angle, and a display device configured to display the synthesized image transparency-processed by the image processing device.