Medical Camera Head Heat Transfer Member Design

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Solution Overview

Problem

Existing medical camera heads face challenges in acquiring high-quality images while maintaining a small size and weight, as increased image data processing generates heat, leading to increased casing size and temperature issues.

Innovation Solution

A medical camera head design featuring a first casing with a metal portion, a heat-generating section, and a heat transfer member between the heat-generating section and the metal portion, along with a signal transmission section connected to the camera head, utilizing a resin with an electrically conductive filler for efficient heat dissipation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If heat dissipation is improved by making the outer surface of the casing larger, then heat dissipation efficiency is improved, but the medical camera head becomes larger and heavier

Engineering Contradiction:
Improveheat dissipation efficiencyVSAvoidcamera head weight
Core Design Contradiction:
TemperatureVSWeight of moving object

Solution Approach 1:

The patent extracts the heat dissipation function from the casing structure by introducing a dedicated heat transfer member (heat pipe or thermally conductive plate) that separates the heat dissipation pathway from the casing outer surface. This allows efficient heat transfer without requiring an enlarged casing, thus maintaining small size and light weight while improving heat dissipation efficiency.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces a heat transfer member as an intermediary component between the heat-generating section and the casing. This mediator (heat pipe or thermally conductive plate) efficiently conducts heat away from the imaging element without requiring the casing itself to be enlarged, thereby achieving good heat dissipation while maintaining compact dimensions and light weight.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Temperature

If heat dissipation is improved by making the outer surface of the casing larger, then heat dissipation efficiency is improved, but the medical camera head becomes larger

Engineering Contradiction:
Improveheat dissipation efficiencyVSAvoidcamera head size
Core Design Contradiction:
TemperatureVSLength of moving object

Solution Approach 1:

The patent extracts the heat dissipation function from the casing structure by introducing a dedicated heat transfer member (heat pipe or thermally conductive plate) that separates the heat dissipation pathway from the casing outer surface. This allows efficient heat transfer without requiring an enlarged casing, thus maintaining small size and light weight while improving heat dissipation efficiency.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces a heat transfer member as an intermediary component between the heat-generating section and the casing. This mediator (heat pipe or thermally conductive plate) efficiently conducts heat away from the imaging element without requiring the casing itself to be enlarged, thereby achieving good heat dissipation while maintaining compact dimensions and light weight.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If the casing is made smaller for better operability, then ease of operation is improved, but heat dissipation efficiency decreases

Engineering Contradiction:
Improvegrasping easeVSAvoidheat dissipation efficiency
Core Design Contradiction:
Ease of operationVSTemperature

Solution Approach 1:

The patent introduces a heat transfer member as an intermediary component between the heat-generating section and the casing. This mediator (heat pipe or thermally conductive plate) efficiently conducts heat away from the imaging element without requiring the casing itself to be enlarged, thereby achieving good heat dissipation while maintaining compact dimensions and light weight.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent extracts the heat dissipation function from the casing structure by introducing a dedicated heat transfer member (heat pipe or thermally conductive plate) that separates the heat dissipation pathway from the casing outer surface. This allows efficient heat transfer without requiring an enlarged casing, thus maintaining small size and light weight while improving heat dissipation efficiency.

Inventive Principle:
Principle #2Taking out (Extraction)

4Measurement precision

If high-definition imaging is performed to acquire high-quality images, then image quality is improved, but heat generation increases

Engineering Contradiction:
Improveimage qualityVSAvoidheat generation
Core Design Contradiction:
Measurement precisionVSTemperature

Solution Approach 1:

The patent introduces a heat transfer member as an intermediary component between the heat-generating section and the casing. This mediator (heat pipe or thermally conductive plate) efficiently conducts heat away from the imaging element without requiring the casing itself to be enlarged, thereby achieving good heat dissipation while maintaining compact dimensions and light weight.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent converts the harmful heat generated by high-definition imaging processing into a manageable thermal flow by using the heat transfer member to conduct the heat away from the imaging element. The heat pipe or thermally conductive plate transforms the problematic heat accumulation into an efficient heat transfer process, allowing high-quality imaging to continue without temperature-related performance degradation.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enables high-quality image acquisition with improved heat dissipation efficiency, reducing the camera head's size and weight, and preventing temperature increases in the imaging element, even during high-definition imaging.

Implementation Method 1

a heat transfer member interposed between the heat-generating section and the other end of the connection section

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 2

heat generated inside the medical camera head is transferred to a casing to be dissipated

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 3

the second casing being in contact with the metal portion of the first casing and made of a resin containing an electrically conductive filler

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS10278569B2Medical camera head and medical camera apparatus including a heat transfer member
Publication Date: 2019.05.07 SONY OLYMPUS MEDICAL SOLUTIONS
  • US10278569B2 patent drawing
  • US10278569B2 patent drawing
  • US10278569B2 patent drawing

AI summary

There is provided a medical camera head including: a first casing configured to accommodate an imaging element; a heat-generating section accommodated in the first casing; a connection section provided in the first casing, an external signal transmission section being connected to one end of the connection section; and a heat transfer member interposed between the heat-generating section and the other end of the connection section.