Camera Heat Sink for Waterproof Housing Thermal Management

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Solution Overview

Problem

Existing camera systems lack an efficient mechanism for heat dissipation, particularly when used in waterproof housings, which can lead to overheating due to insulation and increased thermal energy conversion from electrical energy.

Innovation Solution

A camera system with a thermally conductive heat sink exposed on the external face of the camera body, allowing for effective heat dissipation, and a removable heat sink that can be attached to increase heat transfer in high-power modes, combined with a housing design that enables heat dissipation while maintaining waterproof integrity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the camera is placed inside a closed protective case or waterproof housing, then the camera is protected from environmental damage, but the housing insulates the camera and restricts heat dissipation, increasing the likelihood of overheating

Engineering Contradiction:
Improveprotection from environmental damageVSAvoidheat dissipation
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The housing is segmented to include a dedicated heat dissipation pathway separate from the waterproof enclosure. The heat sink structure creates a thermal channel that allows heat to escape from the camera electronics through the housing without compromising the overall waterproof sealing, thus resolving the contradiction between protection and heat dissipation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A heat sink acts as an intermediary component between the camera electronics and the external environment. This heat sink transfers thermal energy from the camera to the surrounding air through conduction and convection, enabling effective heat dissipation while the camera remains enclosed in the waterproof housing.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If the processing power is increased to enable faster speeds and greater resolution, then the camera capabilities improve, but the thermal energy generated by resistive heating increases, requiring more effective heat dissipation

Engineering Contradiction:
Improveprocessing powerVSAvoidthermal energy
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The heat sink design converts the harmful thermal energy generated by high-power processing into a manageable thermal flow. By providing an efficient thermal conduction path and increasing surface area for heat exchange, the system transforms waste heat into a controlled thermal dissipation process that supports sustained high-performance operation.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively regulates thermal management by dissipating heat away from electronics, preventing damage and ensuring reliable operation, even in high-power modes, while maintaining the camera's waterproof functionality.

Implementation Method 1

A camera system with a thermally conductive heat sink exposed on the external face of the camera body, allowing for effective heat dissipation

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

a removable heat sink that can be attached to increase heat transfer in high-power modes

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 3

allowing for effective heat dissipation

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS9432561B2Camera heat sink
Publication Date: 2016.08.30 GOPRO INC
  • US9432561B2 patent drawing
  • US9432561B2 patent drawing
  • US9432561B2 patent drawing

AI summary

A camera includes a camera body having a camera lens structured on a front surface of the camera body and electronics internal to the camera body for capturing images via the camera lens. A thermally conductive material is thermally coupled to the electronics and exposed on an external face of the camera body. The thermally conductive material transfers heat produced by the electronics to the external face of the camera, and a removable heat sink removably couples to the thermally conductive material. The camera further includes a housing structured to at least partially enclose the camera body. The housing is structured to enable at least a portion of the removable heat sink to protrude through the housing.